Cotton gin

The earliest versions of the cotton gin consisted of a single roller made of iron or wood and a flat piece of stone or wood. The earliest evidence of the cotton gin is found in the fifth century, in the form of Buddhist paintings depicting a single-roller gin in the Ajanta Caves in western India.[2] These early gins were difficult to use and required a great deal of skill. A narrow single roller was necessary to expel the seeds from the cotton without crushing the seeds. The design was similar to that of a mealing stone, which was used to grind grain. The early history of the cotton gin is ambiguous, because archeologists likely mistook the cotton gin's parts for other tools.[2]

Between the 12th and 14th centuries, dual-roller gins appeared in India and China. The Indian version of the dual-roller gin was prevalent throughout the Mediterranean cotton trade by the 16th century. This mechanical device was, in some areas, driven by water power.[9]

The worm gear roller gin, which was invented in the Indian subcontinent during the early Delhi Sultanate era of the 13th to 14th centuries, came into use in the Mughal Empire sometime around the 16th century,[10] and is still used in the Indian subcontinent through to the present day.[2] Another innovation, the incorporation of the crank handle in the cotton gin, first appeared sometime during the late Delhi Sultanate or the early Mughal Empire.[11] The incorporation of the worm gear and crank handle into the roller cotton gin led to greatly expanded Indian cotton textile production during the Mughal era.[12]

It was reported that, with an Indian cotton gin, which is half machine and half tool, one man and one woman could clean 28 pounds of cotton per day. With a modified Forbes version, one man and a boy could produce 250 pounds per day. If oxen were used to power 16 of these machines, and a few people's labor was used to feed them, they could produce as much work as 750 people did formerly.[13]

The Indian roller cotton gin, known as the churka or charkha, was introduced to the United States in the mid-18th century, when it was adopted in the southern United States. The device was adopted for cleaning long-staple cotton, but was not suitable for the short-staple cotton that was more common in certain states such as Georgia. Several modifications were made to the Indian roller gin by Mr. Krebs in 1772 and Joseph Eve in 1788, but their uses remained limited to the long-staple variety, up until Eli Whitney's development of a short-staple cotton gin in 1793.[14]

Eli Whitney's original cotton gin patent, dated March 14, 1794

Eli Whitney (1765–1825) applied for a patent of his cotton gin on October 28, 1793; the patent was granted on March 14, 1794, but was not validated until 1807. Whitney's patent was assigned patent number 72X.[15] There is slight controversy over whether the idea of the modern cotton gin and its constituent elements are correctly attributed to Eli Whitney. The popular image of Whitney inventing the cotton gin is attributed to an article on the subject written in the early 1870s and later reprinted in 1910 in The Library of Southern Literature. In this article, the author claimed Catharine Littlefield Greene suggested to Whitney the use of a brush-like component instrumental in separating out the seeds and cotton. To date, Greene's alleged role in the invention of the gin has not been verified independently.[16]

Whitney's cotton gin model was capable of cleaning 50 pounds (23 kg) of lint per day. The model consisted of a wooden cylinder covered by rows of slender wires which caught the fibers of the cotton bolls. Each row of wires then passed through the bars of a comb-like grid, pulling the cotton fibers through the grid as they did.[17] The comb-like teeth of the grids were closely spaced, preventing the seeds, fragments of the hard dried calyx of the original cotton flower, or sticks and other debris attached to the fibers from passing through. A series of brushes on a second rotating cylinder then brushed the now-cleaned fibers loose from the wires, preventing the mechanism from jamming.

Many contemporary inventors attempted to develop a design that would process short staple cotton, and Hodgen Holmes, Robert Watkins, William Longstreet, and John Murray had all been issued patents for improvements to the cotton gin by 1796.[18] However, the evidence indicates Whitney did invent the saw gin, for which he is famous. Although he spent many years in court attempting to enforce his patent against planters who made unauthorized copies, a change in patent law ultimately made his claim legally enforceable – too late for him to make much money from the device in the single year remaining before the patent expired.[19]

While Whitney's gin facilitated the cleaning of seeds from short-staple cotton, it damaged the fibers of extra-long staple cotton (Gossypium barbadense). In 1840 Fones McCarthy received a patent for a "Smooth Cylinder Cotton-gin", a roller gin. McCarthy's gin was marketed for use with both short-staple and extra-long staple cotton, but was particularly useful for processing long-staple cotton. After McCarthy's patent expired in 1861, McCarthy type gins were manufactured in Britain and sold around the world.[20] McCarthy's gin was adopted for cleaning the Sea Island variety of extra-long staple cotton grown in Florida, Georgia and South Carolina. It cleaned cotton several times faster than the older gins, and, when powered by one horse, produced 150 to 200 pounds of lint a day.[21] The McCarthy gin used a reciprocating knife to detach seed from the lint. Vibration caused by the reciprocating motion limited the speed at which the gin could operate. In the middle of the 20th Century gins using a rotating blade replaced ones using a reciprocating blade. These descendants of the McCarthy gin are the only gins now used for extra-long staple cotton in the United States.[22]

The diesel-powered gin in Burton, Texas is one of the oldest in the United States that still functions.

For a decade and a half after the end of the Civil War in 1865, a number of innovative features became widely used for ginning in the United States. They included steam power instead of animal power, an automatic feeder to assure that the gin stand ran smoothly, a condenser to make the clean cotton coming out of the gin easier to handle, and indoor presses so that cotton no longer had to be carried across the gin yard to be baled.[23] Then, in 1879, while he was running his father's gin in Rutersville, Texas, Robert S. Munger invented additional system ginning techniques. Robert and his wife, Mary Collett, later moved to Mexia, Texas, built a system gin, and obtained related patents.[24]

The Munger System Ginning Outfit (or system gin) integrated all the ginning operation machinery, thus assuring the cotton would flow through the machines smoothly. Such system gins use air to move cotton from machine to machine.[25] Munger's motivation for his inventions included improving employee working conditions in the gin. However, the selling point for most gin owners was the accompanying cost savings while producing cotton both more speedily and of higher quality.[26]

By the 1960s, many other advances had been made in ginning machinery, but the manner in which cotton flowed through the gin machinery continued to be the Munger system.[27]

Economic Historian William H. Phillips referred to the development of system ginning as "The Munger Revolution" in cotton ginning.[28] He wrote,

"The Munger innovations were the culmination of what geographer Charles S. Aiken has termed the second ginning revolution, in which the privately owned plantation gins were replaced by large-scale public ginneries. This revolution, in turn, led to a major restructuring of the cotton gin industry, as the small, scattered gin factories and shops of the nineteenth century gave way to a dwindling number of large twentieth-century corporations designing and constructing entire ginning operations."[29]

One of the few (and perhaps only) examples of a Munger gin left in existence is on display at Frogmore Plantation in Louisiana.

Cotton gin at Jarrell Plantation

Prior to the introduction of the mechanical cotton gin, cotton had required considerable labor to clean and separate the fibers from the seeds.[30] With Eli Whitney's gin, cotton became a tremendously profitable business, creating many fortunes in the Antebellum South. Cities such as New Orleans, Louisiana; Mobile, Alabama; Charleston, South Carolina; and Galveston, Texas became major shipping ports, deriving substantial economic benefit from cotton raised throughout the South. Additionally, the greatly expanded supply of cotton created strong demand for textile machinery and improved machine designs that replaced wooden parts with metal. This led to the invention of many machine tools in the early 19th century.[1]

The invention of the cotton gin caused massive growth in the production of cotton in the United States, concentrated mostly in the South. Cotton production expanded from 750,000 bales in 1830 to 2.85 million bales in 1850. As a result, the region became even more dependent on plantations that used black slave labor, with plantation agriculture becoming the largest sector of its economy.[31] While it took a single laborer about ten hours to separate a single pound of fiber from the seeds, a team of two or three slaves using a cotton gin could produce around fifty pounds of cotton in just one day.[32] The number of slaves rose in concert with the increase in cotton production, increasing from around 700,000 in 1790 to around 3.2 million in 1850.[33] The invention of the cotton gin led to increased demands for slave labor in the American South, reversing the economic decline that had occurred in the region during the late 18th century.[34] The cotton gin thus "transformed cotton as a crop and the American South into the globe's first agricultural powerhouse".[35]

An 1896 advertisement for the Lummus cotton gin

The invention of the cotton gin led to an increase in the use of slaves on Southern plantations. Because of that inadvertent effect on American slavery, which ensured that the South's economy developed in the direction of plantation-based agriculture (while encouraging the growth of the textile industry elsewhere, such as in the North), the invention of the cotton gin is frequently cited as one of the indirect causes of the American Civil War.[36][4][37]