Reflow oven

A reflow oven is a machine used primarily for reflow soldering of surface mount electronic components to printed circuit boards (PCBs).

A convection industrial reflow oven.

In commercial high-volume use, reflow ovens take the form of a long tunnel containing a conveyor belt along which PCBs travel. For prototyping or hobbyist use PCBs can be placed in a small oven with a door.

Example of reflow soldering thermal profile.

Commercial conveyorised reflow ovens contain multiple individually heated zones, which can be individually controlled for temperature. PCBs being processed travel through the oven and through each zone at a controlled rate. Technicians adjust the conveyor speed and zone temperatures to achieve a known time and temperature profile. The profile in use may vary depending on the requirements of the PCBs being processed at the time.

Types of reflow ovens

Infrared and convection ovens

In infrared reflow ovens, the heat source is normally ceramic infrared heaters above and below the conveyor, which transfer heat to the PCBs by means of radiation.

Convection ovens heat air in chambers, using that air to transfer heat to the PCBs by means of convection and conduction. They may be fan assisted to control the airflow within the oven. This indirect heating using air allows more accurate temperature control than directly heating PCBs by infrared radiation, as PCBs and components vary in infrared absorptance.

Ovens may use a combination of infrared radiative heating and convection heating, and would then be known as 'infrared convection' ovens.

Some ovens are designed to reflow PCBs in an oxygen-free atmosphere. Nitrogen (N2) is a common gas used for this purpose. This minimizes oxidation of the surfaces to be soldered. The nitrogen reflow oven takes a few minutes to reduce Oxygen concentration to acceptable levels within the chamber. Thus nitrogen ovens typically have nitrogen injection in at all times which decreases defect rates.[1]

Vapour phase oven

The heating of the PCBs is sourced by thermal energy emitted by the phase transition of a heat transfer liquid (e. g. PFPE) condensing on the PCBs. The liquid used is chosen with a desired boiling point in mind to suit the solder alloy to be reflowed.

Some advantages of vapour phase soldering are:

  • High energy efficiency due to the high heat transfer coefficient of vapour phase media
  • Soldering is oxygen-free. There is no need for any protective gas (e.g. nitrogen)
  • No overheating of assemblies. The maximum temperature assemblies can reach is limited by the boiling point of the medium.

This is also known as condensation soldering.

Thermal profiling

Thermal profiling is the act of measuring several points on a circuit board to determine the thermal excursion it takes through the soldering process. In the electronics manufacturing industry, SPC (statistical process control) helps determine if the process is in control, measured against the reflow parameters defined by the soldering technologies and component requirements. [2] [3]

Example of a modern thermal profiler

See also

References and further reading
  1. Girouard, Roland. "Mark5 Reflow Oven". Heller Industries Website. Heller Industries Inc. Retrieved 28 September 2012.
  2. "Guidelines for Temperature Profiling for Mass Soldering Processes (Reflow & Wave)" (PDF). Retrieved 2019-07-01.
  3. "Modern thermal profiling device". Solderstar Website. Solderstar. Retrieved 28 September 2018.

General references
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