Systainer

Systainers (from sys-tem con-tainers) are modular inter-stacking plastic containers used for transporting power tools. Boxes from different manufacturers are compatible and can be stacked and clipped together. A design using four joining clips was introduced by Festool Tooltechnic in 1993.[2] In 2010 the T-Loc variant was introduced using a rotating handle for connecting and locking of containers, in combination with redesigned feet.[2]

Systainer
Plastic nubs around the base of each container enable stacking and inter-locking from multiple manufacturers.
Other names
  • Berner Bera Clic/+
  • Hitachi Hit-Case
  • Makita MakPac
  • Metabo Metabox/MetaLoc
  • Mafell Max/T-Max
  • Starmix Starbox
  • Systra Modul
ClassificationModular stacking tool box
Types
  • Classic
  • T-Loc
  • Tool Box
  • Systainer3
Used withPower tools
Inventor
  • Martin Topel (de)
  • Herbert Pauser[1]
Manufacturer
  • Festo
  • Tanos
Related

To reduce plastic pollution, Festool designed the Systainer to first allow distribution of products, then be reused in stacking form as reusable packaging for tool transportation and storage.[3]

Several power tool manufacturers use or offer Systainer-compatible variants.[4] Other manufacturers use the alternative Sortimo L-Boxx design.[4]

The term "Systainer" was trademarked in the United States in January 1994.[5]

Dimensions
Systainer height by type (without 7 mm feet)[6]
Type Stacking height increment (mm)
I
105.0(2 × 52.5 mm)
II
157.5(3 × 52.5 mm)
III
210.0(4 × 52.5 mm)
IV
315.0(6 × 52.5 mm)
V
420.0(8 × 52.5 mm)
Mini III
142.0
Mini I
71.0
Micro
31.5
Systainer3 height by type (without 7 mm feet)[7]
Sys³ Stacking height increment (mm)
112
105.0(2 × 52.5 mm + 0 mm — "4 inch")
137
130.0(2 × 50 mm + 30 mm — "5 inch")
187
180.0(3 × 50 mm + 30 mm — "7 inch")
237
230.0(4 × 50 mm + 30 mm — "9 inch")
337
330.0(6 × 50 mm + 30 mm — "13 inch")
437
430.0(8 × 50 mm + 30 mm — "17 inch")
Systainer horizontal dimensions)[8]
Type Nominal
(mm)		 Actual
(mm)		 Internal
(mm)		 Style
Classic T-Loc
Micro[9] 105×65 100×60 Yes
Mini 265×171 254×154 Yes Yes
Normal 400×300 396×296 382×267 Yes Yes
Midi 500×300 496×296 483×267 Yes
Sys3 L 510×300 508×296 Yes
Maxi 600×400 596×396 545×330 Yes
Sys3 XXL 800×300 792×296 786×279 Yes

Variations
The T-Loc style uses a single rotating catch mechanism.

In 2009, the design of Tanos' T-Loc stacking boxes was registered in the name of Timo Kuhls.[10]

In 2011, the design of Makita's Makpac stacking boxes was registered in the names of Yuji Yamamoto and Kiyozumi Kokawa.[11][12]

In 2014, the design of Tanos' cantilever toolbox was registered in the name of Timo Kuhls.[13]

Beginning in 2014, the students at the Heinrich-Hübsch wood-working college in Karlsruhe started making wooden containers for each students' tools. The "Woodbox" design is 210 millimetres (8.3 in) high, with a transparent area for drill bits in the lid, and a T-Loc closing handle compatible with other systainer cases.[14] In 2016 the teacher of the class, Peter Winklhofer, made the PDF plans available to enable other carpenters and students to build their own versions of the case.[15]

In 2015, the design of Hitachi's micro-sized Hit-Case stacking boxes was registered in the name of Yi-Hung Lin.[16]

In mid-2019, Systainer³ was announced jointly by Festool, Bott, and Tanos. These containers have integrated slide rail slots for direct connection to van racking, and front handles, along with backward compatibility.[17]

Stacking order
Stacking order/compatibility of different types
Upper
Lower
 Toolbox T-Loc Sys3 Orga Midi XXL Classic Maxi
Toolbox |Yes
Systainer3 |YesYesYesYesYes1‒2
T-Loc |YesYesYesYesYes1‒2
Midi |YesYesYesYesYes1
Sys3 XXL |1‒21‒21‒21‒211
Classic |YesYesYesYes
Maxi |×2×2×2×2Yes

References
  1. Noe, Rain (18 June 2015). "Core77 Visits Festool, Part 8: The Wrap-Up". Core 77.
  2. DeBoer, Clint (21 October 2010). "Festool T-LOC Updates Systainer Storage System". Pro Tool Reviews. Retrieved 12 July 2018. in 1993, the Festool Systainer turned upside down the world of construction professionals, who by then was still mainly organized with boxes… Systainer is a composition of words Sys-tem and Con-tainer… first generation of Systainer… close and unlock four snaps, …new T-Loc system is backwards compatible with existing Systainers… T-Loc versions on top… T-shaped and Loc means close (Lock), open (Open) and connected (Connect).
  3. Morris, Michael; Carnett, John B. (September 1994). "Euro Tools". Popular Science. Vol. 245, no. 3. p. 84. ISSN 0161-7370. Festo has also developed its own unique response to Germany's environmental challenge—by packaging its products in sturdy plastic crates call Systainers that later become a stackable, transportable storage system for tools and accessories.
  4. Meltzer, Matthias (7 May 2018). "Handkreissäge kaufen: Das sind die beliebtesten Produkte" [Circular Saw shopping: these are the most popular products]. Computer Bild (in German). Retrieved 12 July 2018. Hersteller wie Festool, Mafell, Makita und Metabo liefern ihre Werkzeuge im Systainer von Tanos. Nur Bosch setzt bei den Geräten der Professional-Reihe auf die L Boxx von Sortimo.
  5. "Trademarks". Official Gazette of the United States Patent and Trademark Office. 1170 (3): 128. 1995. SN 74-482,890, Festo KG, 7300 Esslingen… Filed … Systainer
  6. A short extract of our product range (PDF). Tanos Medical (Report). 7 April 2015. p. 6. Retrieved 30 July 2018.
  7. "Gibt es eine Übersichtstabelle mit allen neuen Bezeichnungen, Größen und Höhen?" [Is there an overview table with all new names, sizes and heights?]. Systainer³ verbindet Werkstatt und Baustelle. Festool Mobility (in German). Systainer³ (Höhe mit Fuß in mm): …SYS3 M 112; …SYS3 M 137 Neu… SYS3 M/L 187… SYS3 M/L 237… SYS3 M 337… SYS3 M 437
  8. "Systainer® product overview: A short extract" (PDF). Tanos. 8 April 2014. Retrieved 20 July 2018.
  9. "Micro-Systainer T-Loc" (in German). Koffer Fun Shop. Retrieved 20 July 2018.
  10. US patent D627967S1, Kuhls, Timo, "Storage box", issued 2010-11-30, assigned to TTS Tooltechnic Systems
  11. US patent D668867S1, Yamamoto, Yuji, "Tool box", issued 2012-10-16, assigned to Makita
  12. US patent D668869S1, Yamamoto, Yuji & Kokawa, Kiyozumi, "Tool box", issued 2012-10-16, assigned to Makita
  13. US patent D731183S1, Kuhls, Timo, "Storage box", issued 2015-06-09, assigned to TTS Tooltechnic Systems
  14. "Ausgefallene Projektarbeit an der Berufsfachschule Karlsruhe: Praktisch für die Ewigkeit" [Unusual project at the Karlsruhe training college: Practically forever]. BM-Online (in German). 11 June 2014. Retrieved 25 July 2018.
  15. Närdemann, Christian, ed. (24 June 2016). "Jetzt Woodbox-Baupläne herunterladen: Praktisch für die Ewigkeit: Werkzeugkiste für Ihr Azubi-Projekt" [Download Wood Box Blueprints now: Practically forever: Toolbox for your trainee project]. BM-Online (in German). Retrieved 25 July 2018.
  16. US patent 9375835B1, Lin, Yi-Hung, "Tool box assembly", issued 2016-06-28, assigned to Fairness Technology Group
  17. Dixon, Lucy (2019-07-03). "Festool to launch the Systainer3 tool storage system". Professional Builder UK. Retrieved 2019-09-16. Systainer³ can be integrated into the Bott vario³ vehicle equipment… Systainer³ Organizer… in two different sizes and has a transparent cover… integrated mounting rails… number "3"… indicates the third generation of the Systainer, which has been established in the professional trade sector since 1993, …compatible with all older Systainer models… three low Systainer³ variants have a handy front carrying handle

Further reading
  • Classic (1992): EP patent 0555533B1, Pauser, Herbert Bernhard & Maier, Peter, "Stackable container", published 1993-08-18, issued 1994-08-10, assigned to Festo and TTS Tooltechnic Systems (expired)
  • Maxi (1999): EP patent 1018473B1, Pauser, Herbert & Steimel, Johannes, "Container assembly", published 2000-07-12, issued 2003-01-02, assigned to TTS Tooltechnic Systems
  • T-Loc (2009): EP patent 2313321B1, Koenig, Andreas; Kuhls, Timo & Schäffer, Raimund et al., "Stackable Container Assembly with Reciprocal Locking of the Stacked Containers", published 2011-04-27, issued 2012-02-15, assigned to TTS Tooltechnic Systems
  • T-Loc (2009), credit card size (ID-1 format) label holder/attachment interface: EP patent 2485874B1, Michels, Markus & Wolle, Lutz, "Container arrangement", published 2012-08-15, issued 2017-12-06, assigned to TTS Tooltechnic Systems
  • Toolbox (2013): EP patent 2994274B1, Kuhls, Timo & Wolle, Lutz, "Container assembly", published 2016-03-16, issued 2017-05-31, assigned to TTS Tooltechnic Systems
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