Intermodal container

An intermodal container, often called a shipping container, is a large standardized shipping container, designed and built for intermodal freight transport, meaning these containers can be used across different modes of transport – from ship to rail to truck – without unloading and reloading their cargo.[1] Intermodal containers are primarily used to store and transport materials and products efficiently and securely in the global containerized intermodal freight transport system, but smaller numbers are in regional use as well. These containers are known under a number of names. Based on size alone, up to 95% of intermodal containers comply with ISO standards,[2] and can officially be called ISO containers. Many other names are simply: container, cargo or freight container, shipping, sea or ocean container, container van or sea van, sea can or C can, or MILVAN,[3][4] SEAVAN, or RO/RO.[5] The also used term CONEX (Box) is technically incorrect carry-over usage of the name of an important predecessor of the international ISO containers, namely the much smaller prior steel CONEX boxes used by the U.S. Army.

A 40-foot long (12.2 m) shipping container. Each of its eight corners has an essential corner casting for hoisting, stacking, and securing
Containers stacked on a large ship

Intermodal containers exist in many types and a number of standardized sizes, but ninety percent of the global container fleet are so-called "dry freight" or "general purpose" containers[2][6] – durable closed rectangular boxes, made of rust-retardant Corten steel; almost all 8 feet (2.44 m) wide, and of either 20 or 40 feet (6.10 or 12.19 m) standard length, as defined by International Organization for Standardization (ISO) standard 668:2020.[2][7] The worldwide standard heights are 8 feet 6 inches (2.59 m) and 9 feet 6 inches (2.90 m) – the latter are known as High Cube or Hi-Cube (HC or HQ) containers.[8]

First invented in the early 20th century, modern 40-foot intermodal containers proliferated during the 1960s and 1970s under the containerization innovations of the American shipping company SeaLand. Just like cardboard boxes and pallets, these containers are a means to bundle cargo and goods into larger, unitized loads, that can be easily handled, moved, and stacked, and that will pack tightly in a ship or yard. Intermodal containers share a number of key construction features to withstand the stresses of intermodal shipping, to facilitate their handling and to allow stacking, as well as being identifiable through their individual, unique ISO 6346 reporting mark.

In 2012, there were about 20.5 million intermodal containers in the world of varying types to suit different cargoes.[7][nb 1] Containers have largely supplanted the traditional break bulk cargo – in 2010 containers accounted for 60% of the world's seaborne trade.[10][11] The predominant alternative methods of transport carry bulk cargo whether gaseous, liquid, or solid; e.g., by bulk carrier or tank ship, tank car, or truck. For air freight, the lighter weight IATA-defined unit load devices are used.

History
Main articles: Containerization and Conex box
Transferring freight containers on the London, Midland and Scottish Railway (LMS; 1928)
Freight car in railway museum Bochum-Dahlhausen, showing four different UIC-590 pa-containers
Side of Vietnam era U.S. Army steel 'CONEX' box container (3D)
In 1975, many containers still featured riveted aluminum sheet-and-post wall construction, instead of welded, corrugated steel.[12]

Origins

By the 1830s, railways across several continents were carrying containers that could be transferred to other modes of transport. The Liverpool and Manchester Railway in the United Kingdom was one of these. "Simple rectangular timber boxes, four to a truck, they were used to convey coal from the Lancashire collieries to Liverpool, where they were transferred to horse-drawn carts by crane."[13] Early versions of standardized containers were used in Europe before World War II. Construction of these containers had a steel frame with wooden walls, floor, roof and doors.

Creation of international standards

The first international standard for containers was established by the Bureau International des Containers et du Transport Intermodal (B.I.C.) in 1933, and a second one in 1935, primarily for transport between European countries. American containers at this time were not standardized, and these early containers were not yet stackable – neither in the U.S. nor Europe. In November 1932, the first container terminal in the world was opened by the Pennsylvania Rail Road Company in Enola, Pennsylvania. Containerization was developed in Europe and the US as a way to revitalize rail companies after the Wall Street Crash of 1929, in New York, which resulted in economic collapse and a drop in all modes of transport.[14]

Mid 20th century innovations

In April 1951 at Zürich Tiefenbrunnen railway station, the Swiss Museum of Transport and the Bureau International des Containers (BIC) held demonstrations of container systems for representatives from a number of European countries, and from the United States. A system was selected for Western Europe, based on the Netherlands' system for consumer goods and waste transportation called Laadkisten (lit. "Loading chests"), in use since 1934. This system used roller containers for transport by rail, truck and ship, in various configurations up to 5,500 kg (12,100 lb) capacity, and up to 3.1 by 2.3 by 2 metres (10 ft 2 in × 7 ft 6+1⁄2 in × 6 ft 6+3⁄4 in) in size.[15][16] This became the first post World War II European railway standard of the International Union of Railways – UIC-590, known as "pa-Behälter". It was implemented in the Netherlands, Belgium, Luxembourg, West Germany, Switzerland, Sweden and Denmark.[17]

The use of standardized steel shipping containers began during the late 1940s and early 1950s, when commercial shipping operators and the US military started developing such units.[18] In 1948 the U.S. Army Transportation Corps developed the "Transporter", a rigid, corrugated steel container, able to carry 9,000 pounds (4,100 kg). It was 8 ft 6 in (2.59 m) long, 6 ft 3 in (1.91 m) wide, and 6 ft 10 in (2.08 m) high, with double doors on one end, was mounted on skids, and had lifting rings on the top four corners.[19] After proving successful in Korea, the Transporter was developed into the Container Express (CONEX) box system in late 1952. Based on the Transporter, the size and capacity of the Conex were about the same,[nb 2] but the system was made modular, by the addition of a smaller, half-size unit of 6 ft 3 in (1.91 m) long, 4 ft 3 in (1.30 m) wide and 6 ft 10+1⁄2 in (2.10 m) high.[22][23][nb 3] CONEXes could be stacked three high, and protected their contents from the elements.[20] By 1965 the US military used some 100,000 Conex boxes, and more than 200,000 in 1967,[22][26] making this the first worldwide application of intermodal containers.[20] Their invention made a major contribution to the globalization of commerce in the second half of the 20th century, dramatically reducing the cost of transporting goods and hence of long-distance trade.[27][28]

From 1949 onwards, engineer Keith Tantlinger repeatedly contributed to the development of containers, as well as their handling and transportation equipment. In 1949, while at Brown Trailers Inc. of Spokane, Washington, he modified the design of their stressed skin aluminum 30-foot trailer, to fulfil an order of two-hundred 30 by 8 by 8.5 feet (9.14 m × 2.44 m × 2.59 m) containers that could be stacked two high, for Alaska-based Ocean Van Lines. Steel castings on the top corners provided lifting and securing points.[29]

In 1955 trucking magnate Malcom McLean bought Pan-Atlantic Steamship Company, to form a container shipping enterprise, later known as Sea-Land. The first containers were supplied by Brown Trailers Inc, where McLean met Keith Tantlinger, and hired him as vice-president of engineering and research.[30] Under the supervision of Tantlinger, a new 35 ft (10.67 m) x 8 ft (2.44 m) x 8 ft 6 in (2.59 m) Sea-Land container was developed, the length determined by the maximum length of trailers then allowed on Pennsylvanian highways. Each container had a frame with eight corner castings that could withstand stacking loads.[31] Tantlinger also designed automatic spreaders for handling the containers, as well as the twistlock mechanism that connects with the corner castings.

Modern form

Containers in their modern 21st-century form first began to gain widespread use around 1956. Businesses began to devise a structured process to utilize and to get optimal benefits from the role and use of shipping containers. Over time, the invention of the modern telecommunications of the late 20th century made it highly beneficial to have standardized shipping containers and made these shipping processes more standardized, modular, easier to schedule, and easier to manage.[32]

Every international shipping container must have a "CSC-Plate"

Two years after McLean's first container ship, the Ideal X, started container shipping on the US East Coast,[33] Matson Navigation followed suit between California and Hawaii. Just like Pan-Atlantic's containers, Matson's were 8 ft (2.44 m) wide and 8 ft 6 in (2.59 m) high, but due to California's different traffic code Matson chose to make theirs 24 ft (7.32 m) long.[34] In 1968, McLean began container service to South Vietnam for the US military with great success.

Modern ISO standards

ISO standards for containers were published between 1968 and 1970 by the International Maritime Organization. These standards allow for more consistent loading, transporting, and unloading of goods in ports throughout the world, thus saving time and resources.[35]

The International Convention for Safe Containers is a 1972 regulation by the Inter-governmental Maritime Consultative Organization on the safe handling and transport of containers. It decrees that every container travelling internationally be fitted with a CSC Safety-approval Plate.[36][37] This holds essential information about the container, including age, registration number, dimensions and weights, as well as its strength and maximum stacking capability.

Impact of industry changes on workers

Longshoremen and related unions around the world struggled with this revolution in shipping goods.[38][39] For example, by 1971 a clause in the International Longshoremen's Association (ILA) contract stipulated that the work of "stuffing" (filling) or "stripping" (emptying) a container within 50 miles (80 km) of a port must be done by ILA workers, or if not done by ILA, that the shipper needed to pay royalties and penalties to the ILA. Unions for truckers and consolidators argued that the ILA rules were not valid work preservation clauses, because the work of stuffing and stripping containers away from the pier had not traditionally been done by ILA members.[38][39] In 1980 the Supreme Court of the United States heard this case and ruled against the ILA.[38][39]

Impact in worldwide supply shortage of 2020 to present

Some experts have said that the shipping containers have proven to have a downside, as exacerbating some of the economic and societal damage from the 2021 global supply chain crisis of 2020 and 2021, and the resulting shortages related to the COVID-19 pandemic. One problem is that the centralized, continuous shipping process made possible by the containers has now proven to be a liability of sorts; the reason is that if there is just one bottleneck, delay, or other breakdown at any point in the process, it can easily cause major delays everywhere up and down the supply chain.[32]

In January 2021, a shortage of shipping containers at ports caused shipping to be backlogged.[40][41][42]

Marc Levinson, author of Outside the Box: How Globalization Changed from Moving Stuff to Spreading Ideas and The Box: How the Shipping Container Made the World Smaller and the World Economy Bigger, noted in an interview:[32]

"Because of delays in the process, it’s taking a container longer to go from its origin to its final destination where it’s unloaded, so the container is in use longer for each trip. You’ve just lost a big hunk of the total capacity because the containers can’t be used as intensively. We've had in the United States an additional problem, which is that the ship lines typically charge much higher rates on services from Asia to North America than from North America to Asia. This has resulted in complaints, for example, from farmers and agricultural companies, that it’s hard to get containers in some parts of the country because the ship lines want to ship them empty back to Asia, rather than letting them go to South Dakota and load over the course of several days. So we’ve had exporters in the United States complaining that they have a hard time finding a container that they can use to send their own goods abroad."[32]

Description
Forty foot (12.2 m) containers make up 70% of the world's container volume, which is measured in TEUs[7]
The standard casting that is located on each of the eight corners of a container. The twistlocks fit through the larger oval hole on the bottom castings. Top casting ovals hold twistlock fittings used to secure another container on top.

Ninety percent of the global container fleet consists of "dry freight" or "general purpose" containers – both of standard and special sizes.[2][6] And although lengths of containers vary from 8 to 56 feet (2.4 to 17.1 m), according to two 2012 container census reports[nb 4] about 80% of the world's containers are either twenty or forty foot standard length boxes of the dry freight design.[7] These typical containers are rectangular, closed box models, with doors fitted at one end, and made of corrugated weathering steel (commonly known as CorTen)[nb 5] with a plywood floor.[44] Although corrugating the sheet metal used for the sides and roof contributes significantly to the container's rigidity and stacking strength, just like in corrugated iron or in cardboard boxes, the corrugated sides cause aerodynamic drag, and up to 10% fuel economy loss in road or rail transport, compared to smooth-sided vans.[45]

Standard containers are 8 feet (2.44 m) wide by 8 ft 6 in (2.59 m) high,[nb 6] although the taller "High Cube" or "hi-cube" units measuring 9 feet 6 inches (2.90 m) have become very common in recent years. By the end of 2013, high-cube 40 ft containers represented almost 50% of the world's maritime container fleet, according to Drewry's Container Census report.[47]

About 90% of the world's containers are either nominal 20-foot (6.1 m) or 40-foot (12.2 m) long,[7][48] although the United States and Canada also use longer units of 45 ft (13.7 m), 48 ft (14.6 m) and 53 ft (16.15 m). ISO containers have castings with openings for twistlock fasteners at each of the eight corners, to allow gripping the box from above, below, or the side, and they can be stacked up to ten units high.[49]

Twistlock on the corner of a road trailer

Although ISO standard 1496 of 1990 only required nine-high stacking, and only of containers rated at 24,000 kg (53,000 lb),[50] current Ultra Large Container Vessels of the Post New Panamax and Maersk Triple E class are stacking them ten or eleven high.[51][52] Moreover, vessels like the Marie Maersk no longer use separate stacks in their holds, and other stacks above deck – instead they maximize their capacity by stacking continuously from the bottom of the hull, to as much as twenty-one high.[53] This requires automated planning, whereby heavy containers are systematically kept at the bottom of the stack, and light ones on top – not only to stabilize the ship, but also to prevent overloading and collapsing the bottom containers.

Regional intermodal containers, such as European, Japanese and U.S. domestic units however, are mainly transported by road and rail, and can frequently only be stacked up to two or three laden units high.[49] Although the two ends are quite rigid, containers flex somewhat during transport.[54]

Container capacity is often expressed in twenty-foot equivalent units (TEU, or sometimes teu). A twenty-foot equivalent unit is a measure of containerized cargo capacity equal to one standard 20-foot (6.1 m) long container. This is an approximate measure, wherein the height of the box is not considered. For example, the 9 ft 6 in (2.9 m) tall high-cube, as well as 4-foot-3-inch half-height (1.3 m) 20-foot (6.1 m) containers are equally counted as one TEU. Similarly, extra long 45 ft (13.72 m) containers are commonly counted as just two TEU, no different than standard 40 feet (12.19 m) long units. Two TEU are equivalent to one forty-foot equivalent unit (FEU).[55][56]

In 2014 the global container fleet grew to a volume of 36.6 million TEU, based on Drewry Shipping Consultants' Container Census.[57][nb 7] Moreover, in 2014 for the first time in history 40-foot High-Cube containers accounted for the majority of boxes in service, measured in TEU.[57] In 2019 it was noted by global logistics data analysis startup Upply[58] that China's role as 'factory of the world' is further incentivizing the use of 40-foot containers, and that the computational standard 1 TEU boxes only make up 20% of units on major east–west liner routes, and demand for shipping them keeps dropping.[59] In the 21st century, the market has shifted to using 40-foot high-cube dry and refrigerated containers more and more predominantly. Forty-foot units have become the standard to such an extent that the sea freight industry now charges less than 30% more for moving a 40-ft unit than for a 1 TEU box. Although 20-ft units mostly have heavy cargo, and are useful for stabilizing both ships and revenue,[nb 8] carriers financially penalize 1 TEU boxes by comparison.[59]

For container manufacturers, 40-foot High-Cubes now dominate market demand both for dry and refrigerated units.[59] Manufacturing prices for regular dry freight containers are typically in the range of $1750–$2000 U.S. per CEU (container equivalent unit),[57] and about 90% of the world's containers are made in China.[48] The average age of the global container fleet was a little over 5 years from end 1994 to end 2009, meaning containers remain in shipping use for well over 10 years.[9]

Bottom structure features
The typical gooseneck tunnel is clearly visible in the underside of a toppled-over, long container (first picture), as well as in a container's interior, where it takes the space otherwise covered by wood flooring. Gooseneck container trailer showing twistlock couplings for forty-foot boxes at its four corners. Twenty foot containers, on the other hand, frequently have forklift pockets, accessible from the sides (last picture).[nb 9]

Gooseneck tunnel

A gooseneck tunnel, an indentation in the floor structure, that meshes with the gooseneck on dedicated container semi-trailers, is a mandatory feature in the bottom structure of 1AAA and 1EEE (40- and 45-ft high-cube) containers, and optional but typical on standard height, forty-foot and longer containers.[62]

Types
Forty foot High-Cube actively refrigerated container – refrigerating equipment visible on the front end.
A spine car with a 20 ft tank container and an open-top 20 ft container with canvas cover
A flat-rack container loaded with a small vessel loaded by a reach stacker.

Other than the standard, general purpose container, many variations exist for use with different cargoes. The most prominent of these are refrigerated containers (also called reefers) for perishable goods, that make up 6% of the world's shipping boxes.[6][48] Tanks in a frame, for bulk liquids, account for another 0.75% of the global container fleet.[6]

Although these variations are not of the standard type, they mostly are ISO standard containers – in fact the ISO 6346 standard classifies a broad spectrum of container types in great detail. Aside from different size options, the most important container types are:[63][nb 10]

  • General-purpose dry vans, for boxes, cartons, cases, sacks, bales, pallets, drums, etc., Special interior layouts are known, such as:
    • rolling-floor containers, for difficult-to-handle cargo
    • garmentainers, for shipping garments on hangers (GOH)[65][66]
  • Ventilated containers. Essentially dry vans, but either passively or actively ventilated. For instance for organic products requiring ventilation.
  • Temperature controlled – either insulated, refrigerated, and/or heated containers, for perishable goods
  • Tank containers, for liquids, gases, or powders. Frequently these are dangerous goods, and in the case of gases one shipping unit may contain multiple gas bottles
  • Bulk containers (sometimes bulktainers), either closed models with roof-lids, or hard or soft open-top units for top loading, for instance for bulk minerals. Containerized coal carriers and "bin-liners" (containers designed for the efficient road and rail transportation of rubbish from cities to recycling and dump sites) are used in Europe.
  • Open-top and open-side containers, for instance for easy loading of heavy machinery or oversize pallets. Crane systems can be used to load and unload crates without having to disassemble the container itself.[67] Open sides are also used for ventilating hardy perishables like apples or potatoes.
  • Log cradles for cradling logs[68]
  • Platform based containers such as:
    • flat-rack and bolster containers, for barrels, drums, crates, and any heavy or bulky out-of-gauge cargo, like machinery, semi-finished goods or processed timber. Empty flat-racks can either be stacked or shipped sideways in another ISO container
    • collapsible containers, ranging from flushfolding flat-racks to fully closed ISO and CSC certified units with roof and walls when erected.[69]
  • trash containers, for carrying trash bags and cans to and from Recycling factories and landfills.

Containers for offshore use have a few different features, like pad eyes, and must meet additional strength and design requirements, standards and certification, such as the DNV2.7-1 by Det Norske Veritas, LRCCS by Lloyd's Register, Guide for Certification of Offshore Containers by American Bureau of Shipping and the International standard ISO10855: Offshore containers and associated lifting sets, in support of IMO MSC/Circ. 860[70]

A multitude of equipment, such as generators, has been installed in containers of different types to simplify logistics – see § Containerized equipment for more details.

Swap body units usually have the same bottom corner fixtures as intermodal containers, and often have folding legs under their frame so that they can be moved between trucks without using a crane. However they frequently do not have the upper corner fittings of ISO containers, and are not stackable, nor can they be lifted and handled by the usual equipment like reach-stackers or straddle-carriers. They are generally more expensive to procure.[71]

Specifications
40 foot high-cube container. The one foot extra height is indicated by the black and yellow markers near the top corners.

Basic terminology of globally standardized intermodal shipping containers is set out in standard:

  • ISO 830:(1999) Freight containers – Vocabulary, 2nd edition; last reviewed and confirmed in 2016.

From its inception, ISO standards on international shipping containers, consistently speak of them sofar as 'Series 1' containers – deliberately so conceived, to leave room for another such series of interrelated container standards in the future.[nb 11]

Basic dimensions and permissible gross weights of intermodal containers are largely determined by two ISO standards:

  • ISO 668:2013–2020 Series 1 freight containers—Classification, dimensions and ratings
  • ISO 1496-1:2013 Series 1 freight containers—Specification and testing—Part 1: General cargo containers for general purposes

Weights and dimensions of the most common (standardized) types of containers are given below.[nb 12] Forty-eight foot and fifty-three foot containers have not yet been incorporated in the latest, 2020 edition of the ISO 668.[73] ISO standard maximum gross mass for all standard sizes except 10-ft boxes was raised to 36,000 kg or 79,000 lb per Amendment 1 on ISO 668:2013, in 2016.[74] Draft Amendment 1 of ISO 668: 2020 – for the eighth edition – maintains this.[75] Given the average container lifespan, the majority of the global container fleet have not caught up with this change yet. Moreover, U.S. highways cannot handle such heavy fully laden containers yet, including the mass of truck (and trailer).

Values vary slightly from manufacturer to manufacturer, but must stay within the tolerances dictated by the standards. Empty weight (tare weight) is not determined by the standards, but by the container's construction, and is therefore indicative, but necessary to calculate a net load figure, by subtracting it from the maximum permitted gross weight.

The bottom row in the table gives the legal maximum cargo weights for U.S. highway transport, and those based on use of an industry common tri-axle chassis. Cargo must also be loaded evenly inside the container, to avoid axle weight violations.[76] The maximum gross weights that U.S. railroads accept or deliver are 52,900 lb (24,000 kg) for 20-foot containers, and 67,200 lb (30,500 kg) for 40-foot containers,[77] in contrast to the global ISO-standard gross weight for 20-footers having been raised to the same as 40-footers in the year 2005.[78] In the U.S., containers loaded up to the rail cargo weight limit cannot move over the road, as they will exceed the U.S. 80,000 lb (36,000 kg) highway limit.[77]

Container by
common name
(imperial)		 ISO (global) standard containers [79][80] Common North American containers[81]
20 foot
standard height		 40 foot
standard height		 40 foot
high-cube		 45 foot
high-cube		 48 foot
high-cube		 53 foot
high-cube [82]
External
dimensions		 Length 19 ft 10+1⁄2 in
6.058 m		 40 ft
12.192 m		 45 ft
13.716 m		 48 ft
14.630 m		 53 ft
16.154 m
Width 8 ft
2.438 m		 8 ft 6 in
2.591 m
Height 8 ft 6 in
2.591 m		 9 ft 6 in
2.896 m		 9 ft 6 in
2.896 m
Minimal
interior
dimensions		 Length 5.867 m
19 ft 3 in		 11.998 m
39 ft 4+3⁄8 in		 13.542 m
44 ft 5+1⁄8 in		 47 ft 5 in
14.453 m		 52 ft 5 in
15.977 m
Width 2.330 m
7 ft 7+3⁄4 in		 8 ft 2 in
2.489 m
Height 2.350 m
7 ft 8+1⁄2 in		 2.655 m
8 ft 8+1⁄2 in		 8 ft 11 in
2.718 m
Minimum
door
aperture		 Width 2.286 m
7 ft 6 in		 8 ft 2 in
2.489 m
Height 2.261 m
7 ft 5 in		 2.566 m
8 ft 5 in		 8 ft 10 in
2.692 m
Internal volume 1,169 cu ft
33.1 m3		 2,385 cu ft
67.5 m3		 2,660 cu ft
75.3 m3		 3,040 cu ft
86.1 m3		 3,454 cu ft
97.8 m3		 3,830 cu ft
108.5 m3
Common maximum
gross weight		 30,480 kg
67,200 lb		 33,000 kg
73,000 lb		 30,480 kg
67,200 lb
Empty (tare) weight
(approximate)		 2,200 kg
4,850 lb		 3,800 kg
8,380 lb [83]		 3,935 kg
8,675 lb [81][83]		 4,500 kg
10,000 lb [81]		 4,920 kg
10,850 lb		 5,040 kg
11,110 lb
Common net load
(approximate)		 28,280 kg
62,350 lb		 26,680 kg
58,820 lb		 26,545 kg
58,522 lb		 28,500 kg
62,800 lb		 25,560 kg
56,350 lb		 25,440 kg
56,090 lb
ISO maximum
gross mass		 36,000 kg
79,000 lb
per ISO 668:2013, amendment 1 (2016) [74][75]		 Not standardized
U.S. maximum
legal truck weights		 80,000 lb (36,000 kg) overall maximum on Interstate highways /
84,000 lb (38,000 kg) (6 or more axles) on non-Interstate highways [84]
Triaxle chassis:
44,000 lb (20,000 kg) [76][77]		 Triaxle chassis:
44,500 lb (20,200 kg) [76][77]

Tests

Here are examples of tests from ISO 1496-1:2013 (Stacking, Lifting, Restraint, wall, roof and floor Strength, Rigidity).[85]

# Tests
1 Stacking C500
2 Lifting from appropriate set of four top corner fittings C600
3 Lifting from the four bottom corner fittings C700
4 Restaint longitudinal C800
5 Strength of ends walls C900
6 Strength of side walls Only if designed
7 Strength of the roof (where provided) C1100
8 Floor strength C1200
9 Rigidity (transverse) C1300
10 Rigidity (longitudinal) C1400
11 Lifting from fork-lift pokets (where fitted) C1500
12 Shoring slots Only if designed
13 Weatherproofness

Other sizes

'Pallet wide' containers
Two 45-foot 'High-cube' containers on a roll-on/roll-off (RoRo) tractor. The text in the yellow arrow on the top unit indicates its extra 2.50 metre (8'2½") width.
Forty-five-foot containers can be seen sticking out 2.5 feet (0.76 m), as part of the forty foot container stacks at the back of this ship.

Europe

European pallet wide (or 'PW') containers are minimally wider, and have shallow side corrugation, to offer just enough internal width, to allow common European Euro-pallets of 1.20 m (47+1⁄4 in) long by 0.80 m (31+1⁄2 in) wide,[86] to be loaded with significantly greater efficiency and capacity. Having a typical internal width of 2.44 m (96+1⁄8 in),[87] (a gain of ~10 centimetres (3+15⁄16 in) over the ISO-usual 2.34 m (92+1⁄8 in),[88] gives pallet-wide containers a usable internal floor width of 2.40 m (94+1⁄2 in), compared to 2.00 m (78+3⁄4 in) in standard containers, because the extra width enables their users to either load two Euro-pallets end on end across their width, or three of them side by side (providing the pallets were neatly stacked, without overspill), whereas in standard ISO containers, a strip of internal floor-width of about 33 centimetres (13 in) cannot be used by Euro-pallets.

As a result, while being virtually interchangeable:[87]

  • A 20-foot PW can load 15 Euro-pallets – four more, or 36% better than the normal 11 pallets in an ISO-standard 20-foot unit
  • A 40-foot PW can load 30 Euro-pallets – five more, or 20% better than the 25 pallets in a standard 40-foot unit, and
  • A 45-foot PW can load 34 Euro-pallets – seven more, or 26% better than 27 in a standard 45-foot container.

Some pallet-wides are simply manufactured with the same, ISO-standard floor structure, but with the side-panels welded in, such that the ribs/corrugations are embossed outwards, instead of indenting to the inside.[89] This makes it possible for some pallet-wides to be just 2.462 m (96+7⁄8 in) wide,[87] but others can be 2.50 m (98+3⁄8 in) wide.[90]

Many sea shipping providers in Europe allow these on board, as their external width overhangs over standard containers are sufficiently minor that they fit in the usual interlock spaces in ship's holds,[89] as long as their corner-castings patterns (both in the floor and the top) still match with regular 40-foot units, for stacking and securing.

45-foot containers

The 45 ft (13.72 m) pallet-wide high-cube container has gained particularly wide acceptance, as these containers can replace the 13.6 m (44 ft 7+3⁄8 in) swap bodies that are common for truck transport in Europe. The EU has started a standardization for pallet wide containerization in the European Intermodal Loading Unit (EILU) initiative.[91]

Australia

Australian RACE containers are also slightly wider to optimise them for the use of Australia Standard Pallets, or are 41 ft (12.5 m) long and 2.5 m (8 ft 2 in) wide to be able to fit up to 40 pallets.[92][93]

Container "Toplifter" forklift moving two empty 53-foot boxes by their 40-foot posts

Although the below described sizes are not exclusively used in the U.S. (they are also used in cargo traffic across the borders, into Canada and Mexico), they are predominantly United States initiatives.

North America domestic containers

48-foot containers

The 48’ shipping container is a Very Uncommon High Cube container in that it is 9 ft 6 in (2.90 m) tall on the exterior. It is 8 ft 6 in (2.59 m) wide which makes it 6 inches (15 cm) wider than ISO-standard containers.[94] This size was introduced by container shipping company APL (formerly American President Lines) in 1986, and is used domestically in North America on road and rail,[95] but can only be transported on deck by ships. This size being 8 feet (2.44 m) longer and 6 inches (15 cm) wider has 29% more volume capacity than the standard 40-ft High-Cube,[96] yet costs of moving it by truck or rail are almost the same.

53-foot containers
Swift 53 ft intermodal container

General purpose 53’ containers were introduced in the United States in 1989, and are used both in the US and Canada, mainly for domestic road and rail transport.[95] They are considered High-Cubes, based on their 9 ft 6 in (2.90 m) ISO-standard height. Their width of 8 ft 6 in (2.59 m) however makes them 6 inches (15 cm) wider than ISO-standard containers.[94] These large boxes have 60% more capacity than 40’ containers, enabling shippers to consolidate more cargo into fewer containers. [96][97][98]

Generally, North American 53-foot containers were not constructed strong enough to endure the rigors of ocean transport, but in 2007 container carrier American President Lines introduced the first 53-foot ocean-capable containers. All new, reinforced 53-foot boxes were built specifically for international trade and designed to withstand ocean voyages on its South China-to-Los Angeles service.[95] In 2013 however, APL stopped offering vessel space for 53-foot containers on its trans-Pacific ships.[99] Nevertheless, In 2015 both Crowley and TOTE Maritime each announced the construction of their respective second combined container and roll-on/roll-off ships for Puerto Rico trade, with the specific design to maximize cubic cargo capacity by carrying 53-foot, 102-inch wide (2,591 mm) containers.[100] [101] Within Canada, Oceanex offers 53-foot-container ocean service to and from Newfoundland.[102] Fifty-three-foot containers are also being used on some Asia Pacific international shipping routes.[72]

60-foot containers

In May 2017, Canadian Tire and Canadian Pacific Railway announced deployment of the first 60-foot intermodal containers in North America. The containers allow Canadian Tire to increase the volume of goods shipped per container by 13%.[103]

Small containers

The ISO 668 standard has so far never standardized 10 ft (3 m) containers to be the same height as so-called "Standard-height", 8 ft 6 in (2.59 m), 20- and 40-foot containers. By the ISO standard, 10-foot (and previously included 5-ft and 61⁄2-ft boxes) are only of unnamed, 8-foot (2.44 m) height. But industry makes 10-foot units more frequently of 8 ft 6 in (2.59 m) height,[88] to mix, match (and stack) better in a fleet of longer, 8 ft 6 in tall containers. Smaller units, on the other hand, are no longer standardized, leading to deviating lengths, like 8 ft (2.44 m) or 6+1⁄2 ft (1.98 m), with non-standard widths of 2.20 m / 86.6 in and 1.95 m / 76¾ in respectively, and non-standard heights of 2.26 m / 7 ft 5 in and 1.91 m / 6 ft 3.2 in respectively,[88] for storage or off-shore use.

U.S. military

The United States military continues to use small containers, strongly reminiscent of their Transporter and Conex boxes of the 1950s and 1960s. These mostly comply with (previous) ISO standard dimensions, or are a direct derivative thereof. Current terminology of the United States armed forces calls these small containers Bicon, Tricon and Quadcon, with sizes that correspond with (previous) ISO 668 standard sizes 1D, 1E and 1F respectively. These containers are of a standard 8 ft (2.44 m) height, and with a footprint size either one half (Bicon), one third (Tricon) or one quarter (Quadcon) the size of a standard 20-foot, one TEU container.[104][105][106] At a nominal length of 10 feet (3.05 m), two Bicons coupled together lengthwise match one 20-foot ISO container, but their height is 6 inches (152 mm) shy of the more commonly available 10-foot ISO containers of so-called 'standard' height, which are 8 ft 6 in (2.59 m) tall. Tricons and Quadcons however have to be coupled transversely – either three or four in a row – to be stackable with twenty foot containers.[107] Their length of 8 ft (2.44 m) corresponds to the width of a standard 20-foot container, which is why there are forklift pockets at their ends, as well as in the sides of these boxes, and the doors only have one locking bar each. The smallest of these, the Quadcon, exists in two heights: 96 in (2.44 m) or 82 in (2.08 m).[108] Only the first conforms to ISO-668 standard dimensions (size 1F).

Japan: 12-foot containers

In Japan's domestic freight rail transport, most of the containers are 12 ft (3.66 m) long in order to fit Japan's unique standard pallet sizes.[109]

  • Gallery: Small container size examples
  • 12-foot (3.66 m) the 19D-type container used by JR Freight in Japan
  • U.S. Navy tractor moves Quadcon containers at Kin Red Port in Okinawa (2005)
  • U.S. Navy load Tricon containers into a Lockheed C-5 Galaxy transport aircraft (2006)
  • U.S. Navy moving a Bicon box. Note the forklift pockets only in the sides, not at the ends.

Reporting mark
Various markings on the rear end of a MOL container

Each container is allocated a standardized ISO 6346 reporting mark (ownership code), four letters long ending in either U, J or Z, followed by six digits and a check digit.[110] The ownership code for intermodal containers is issued by the Bureau International des Containers (International container bureau, abbr. B.I.C.) in France, hence the name "BIC-Code" for the intermodal container reporting mark. So far there exist only four-letter BIC-Codes ending in "U".

The placement and registration of BIC Codes is standardized by the commissions TC104 and TC122 in the JTC1 of the ISO which are dominated by shipping companies. Shipping containers are labelled with a series of identification codes that includes the manufacturer code, the ownership code, usage classification code, UN placard for hazardous goods and reference codes for additional transport control and security.

Following the extended usage of pallet-wide containers in Europe the EU started the Intermodal Loading Unit (ILU) initiative. This showed advantages for intermodal transport of containers and swap bodies. This led to the introduction of ILU-Codes defined by the standard EN 13044 which has the same format as the earlier BIC-Codes. The International Container Office BIC agreed to only issue ownership codes ending with U, J or Z. The new allocation office of the UIRR (International Union of Combined Road-Rail Transport Companies) agreed to only issue ownership reporting marks for swap bodies ending with A, B, C, D or K – companies having a BIC-Code ending with U can allocate an ILU-Code ending with K having the same preceding letters. Since July 2011 the new ILU codes can be registered, beginning with July 2014 all intermodal ISO containers and intermodal swap bodies must have an ownership code and by July 2019 all of them must bear a standard-conforming placard.[111]

Handling
A cargo container being transferred from a rail car to a flat-bed truck, lifted by a reach stacker

Containers are transferred between rail, truck, and ship by container cranes at container terminals. Forklifts, reach stackers, straddle carriers, container jacks and cranes may be used to load and unload trucks or trains outside of container terminals. Swap bodies, sidelifters, tilt deck trucks, and hook trucks allow transfer to and from trucks with no extra equipment.

ISO-standard containers can be handled and lifted in a variety of ways by their corner fixtures, but the structure and strength of 45-foot (type E) containers limits their tolerance of side-lifting, nor can they be forklifted, based on ISO 3874 (1997).[112]

Transport
Main article: Intermodal freight transport

Containers can be transported by container ship, truck and freight trains as part of a single journey without unpacking. Units can be secured in transit using "twistlock" points located at each corner of the container. Every container has a unique BIC code painted on the outside for identification and tracking, and is capable of carrying up to 20–25 tonnes. Costs for transport are calculated in twenty-foot equivalent units (TEU).

Rail
A portion of a "double stack" container train operated by Union Pacific Railroad, the containers are owned by Pacer Stacktrain, the well cars by TTX.

When carried by rail, containers may be carried on flatcars or well cars. The latter are specially designed for container transport, and can accommodate double-stacked containers. However, the loading gauge of a rail system may restrict the modes and types of container shipment. The smaller loading gauges often found in European railroads will only accommodate single-stacked containers. In some countries, such as the United Kingdom, there are sections of the rail network through which high-cube containers cannot pass, or can pass through only on well cars. On the other hand, Indian Railways runs double-stacked containers on flatcars under 25 kV overhead electrical wires. The wires must be at least 7.45 metres (24 ft 5 in) above the track. China Railway also runs double-stacked containers under overhead wires, but must use well cars to do so, since the wires are only 6.6 metres (21 ft 8 in) above the track.[113]

Sea

About 90% of non-bulk cargo worldwide is transported by container, and the largest container ships can carry over 19,000 TEU (Twenty-Foot Equivalent, or how many 20 foot containers can fit on a ship). Between 2011 and 2013, an average of 2,683 containers were reported lost at sea.[114] Other estimates go up to 10,000; of these 10% are expected to contain chemicals toxic to marine life.[115] Various systems are used for securing containers on ships.[116][117] Losses of containers at sea are low.[118]

Air

Containers can also be transported in planes, as seen within intermodal freight transport. However, transporting containers in this way is typically avoided due to the cost of doing such and the lack of availability of planes which can accommodate such awkwardly sized cargo.

There are special aviation containers, smaller than intermodal containers, called unit load devices.

Securing and security

Securing containers and contents

There are many established methods and materials for stabilizing and securing intermodal containers loaded on ships, as well as the internal cargo inside the boxes. Conventional restraint methods and materials such as steel strapping and wood blocking and bracing have been around for decades and are still widely used. Polyester strapping and lashing, and synthetic webbings are also common today. Dunnage bags (also known as "air bags") are used to keep unit loads in place.

Flexi-bags can also be directly loaded, stacked in food-grade containers. Indeed, their standard shape fills the entire ground surface of a 20 ft ISO container.

  • Methods of securing containers or internal loads
  • Containers can be horizontally connected with lashing bridge fittings
  • Dockworkers securing containers on a ship with steel lashing bars and turnbuckles
  • Polyester lashing application
  • Polyester strapping and dunnage bag application
  • Application in container

Security

Intermodal containers which contain valuables can be the target of break-ins and burglary when left unattended. In these cases, the container may be fitted with a security system consisting of a motion detector and panel inside the container. The panel can trigger a siren, strobe, or light to deter intruders, or use a radio signal to alert security guards.

Items that were packed incorrectly may come loose and cause a false response from an inside motion detector. If criminals break in by cutting through a wall of the container, the obstructed motion detector becomes useless. Tomographic motion detectors work well in intermodal containers because they do not require a line of sight to detect motion. The entire container is covered by a volumetric sensing mesh that is not blocked by equipment or inventory. Tomographic motion detection is not prone to misdetection due to dirt buildup as is the case for beams and infrared sensors.

Non-shipping uses

Containerized equipment
Hammelmann diesel unit[119] built into container

Container-sized units are also often used for moving large pieces of equipment to temporary sites. Specialised containers are particularly attractive to militaries already using containerisation to move much of their freight around. Shipment of specialized equipment in this way simplifies logistics and may prevent identification of high value equipment by enemies. Such systems may include command and control facilities, mobile operating theatres[120] or even missile launchers[121] (such as the Russian 3M-54 Klub surface-to-surface missile).

Complete water treatment systems can be installed in containers and shipped around the world.[122]

Electric generators can be permanently installed in containers to be used for portable power.[123]

Repurposing
Container City in Cholula, Mexico uses fifty old sea containers for 4,500 m2 (48,000 sq ft) of workshops, restaurants, galleries, etc., as well as some homes.

Half the containers that enter the United States leave empty.[124] Their value in the US is lower than in China, so they are sometimes used for other purposes. This is typically but not always at the end of their voyaging lives. The US military often used its Conex containers as on-site storage, or easily transportable housing for command staff and medical clinics.[125] Nearly all of the more than 150,000 Conex containers shipped to Vietnam remained in the country, primarily as storage or other mobile facilities.[26] Permanent or semi-permanent placement of containers for storage is common. A regular forty-foot container has about 4,000 kg (8,818 lb) of steel, which takes 8,000 kWh (28,800 MJ) of energy to melt down. Repurposing used shipping containers is increasingly a practical solution to both social and ecological problems.

Shipping container architecture employs used shipping containers as the main framing of modular home designs, where the steel may be an integrated part of the design, or be camouflaged into a traditional looking home. They have also been used to make temporary shops, cafes, and computer datacenters, e.g. the Sun Modular Datacenter.

Intermodal containers are not strong enough for conversion to underground bunkers without additional bracing, as the walls cannot sustain much lateral pressure and will collapse. Also, the wooden floor of many used containers could contain some fumigation residues, rendering them unsuitable as confined spaces, such as for prison cells or bunkers. Cleaning or replacing the wood floor can make these used containers habitable, with proper attention to such essential issues as ventilation and insulation.

See also
  • BBC Box
  • Boxpark – Food/retail park made from shipping containers Mall
  • Conflat
  • Container chassis
  • Container ship – Ship that carries cargo in intermodal containers,
  • Containerization – Intermodal freight transport system
  • Container port design process
  • Customs Convention on Containers – 1956 United Nations and International Maritime Organization treaty
  • Double-stack rail transport
  • GWR Container
  • Inter-box connector
  • Intermediate bulk container – Industrial-grade storage and transport container for fluids and solids
  • Logistics Vehicle System
  • MIL-STD-129
  • New York Central container
  • RACE
  • Re:START Mall
  • Re-use – Heavy duty container used for shipping
  • Roller container
  • Roll trailer
  • SECU
  • Shipping container – Heavy duty container used for shipping
  • Stowage plan for container ships
  • Unit load – Size of assemblage into which individual items are combined for ease of storage & handling

International standards
Tamper seal on the door locking bar handles of an ISO container
  • ASTM D5728-00 Standard Practices for Securement of Cargo in Intermodal and Unimodal Surface Transport
  • ISO 668:2013 Series 1 freight containers – Classification, dimensions and ratings
  • ISO 830:1999 Freight containers – Vocabulary
  • ISO 1161:1984 Series 1 freight containers – Corner fittings – Specification
  • ISO 1496 – Series 1 freight containers – Specification and testing
    • ISO 1496-1:2013 – Part 1: General cargo containers for general purposes
    • ISO 1496-2:2008 – Part 2: Thermal containers
    • ISO 1496-3:1995 – Part 3: Tank containers for liquids, gases, and pressurized dry bulk
    • ISO 1496-4:1991 – Part 4: Non-pressurized container for dry bulk
    • ISO 1496-5:1991 – Part 5: Platform and platform based containers
  • ISO 2308:1972 Hooks for lifting freight containers of up to 30 tonnes capacity – Basic requirements
  • ISO 3874:1997 Series 1 freight containers – Handling and securing
  • ISO 6346:1995 Freight containers – Coding, identification and marking
  • ISO 9897:1997 Freight containers – Container equipment data exchange (CEDEX) – General communication codes
  • ISO/TS 10891:2009 Freight containers – Radio frequency identification (RFID) – Licence plate tag
  • ISO 14829:2002 Freight containers – Straddle carriers for freight container handling – Calculation of stability
  • ISO 17363:2007 Supply chain applications of RFID – Freight containers
  • ISO/PAS 17712:2006 Freight containers – Mechanical seals
  • ISO 18185-2:2007 Freight containers – Electronic seals

Notes
  1. Up from an estimated 18.6 million in 2011[9]
  2. 8 ft 6 in length, 6 ft 3 in width and 6 ft 10+1⁄2 in height, and 9000 lb capacity[20][21]
  3. Some sources also mention a 12-foot version.[24][25]
  4. The Containerisation International Market Analysis Report: World Container Census 2012, and the Drewry Maritime Research report: Container Census 2012[43]
  5. Originally "COR-TEN", a trademark of U.S. Steel Corporation
  6. Using "standard" to mean "standard height", as intended within the ISO 668 standard,[46] as opposed to meaning "dry van" or "general purpose" container.[7]
  7. Up from an estimated 34.5 million TEU in 2013[6]
  8. Heavy 1 TEU containers are habitually stacked low in a vessel, both for the stability of a ship (keep the center of gravity low), as well as being often used under long term contracts, providing financial stability.[59]
  9. Infrequently there are two sets,[60] an outer set which may be used for loaded handling, and an inner set only for unloaded handling, by smaller forklifts.[61]
  10. Frequently used abbreviations for the most common ISO 6346 types are: GP (General Purpose), HC / HQ (High Cube), OT (Open Top), RF (Refrigerated), RK (Rack) and TK (Tank).[64]
  11. The term "Series 1" in the standards' names expresses the interrelated nature of the standards, leaving room for another such series in the future. In 2012, Michel Hennemand, president of the International Container Bureau (BIC), and chair of ISO Technical committee 104, subcommittee SC 1: General purpose containers, asked whether the time has come to develop a new series of standards on containers (Series 2), to accommodate new sizes like American 53-foot and European Pallet-wide containers. A new series which, given the significant investments required by the industry, would replace the current series of standards (series 1) in the next 20 or 25 years.[72]
  12. Forty-five-foot containers were not standardized by the ISO until the 2005 Amendment No. 2 to the ISO 668:1995 standard.[46]

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Further reading
  • George, Rose. Ninety Percent of Everything: Inside Shipping, the Invisible Industry That Puts Clothes on Your Back, Gas in Your Car, and Food on Your Plate (2013), describes typical sea voyage excerpt and text search
  • International Organization for Standardization (ISO), Freight containers, Volume 34 of ISO standards handbook, International Organization for Standardization, 4th edition, 2006. ISBN 92-67-10426-8
  • Levinson, Marc. The Box: How the Shipping Container Made the World Smaller and the World Economy Bigger, Princeton, N.J. : Princeton University Press, 2006. ISBN 0-691-12324-1 excerpt and text search
  • Donovan, Arthur & Bonney, Joseph "The Box That Changed The World", East Windsor, New Jersey, Commonwealth Business Media, 2006 ISBN 978-1-891131-95-0
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