Double-stack rail transport

Intermodal containers shipped by rail within North America are primarily 53 feet (16.15 m) long, with trailer-on-flat-car (TOFC) units used as well. The 53-foot length reflects a common maximum length for highway semi-trailers, which varies by state.[11] Major domestic intermodal carriers include:

• J. B. Hunt
• Swift
• Schneider National
• Hub Group

Containers shipped between North America and other continents consist of mostly 40-foot (12.19 m) and some 45-foot (13.72 m) and 20-foot (6.10 m) containers. Container ships only take 40's, 20's and also 45's above deck. 90% of the containers that these ships carry are 40-footers and 90% of the world's freight moves on container ships; so 81% of the world's freight moves by 40-foot containers. Most of these 40-foot containers are owned by non-U.S. companies like Maersk, MSC, and CMA CGM. The only U.S. 40-foot container companies are leasing companies like Textainer, Triton International,[12] and CAI Leasing.[13]

Low bridges and narrow tunnels in various locations prevent the operation of double-stack trains until costly upgrades are made. Some Class I railroad companies in the U.S., often in partnership with government agencies, have implemented improvement programs to remove obstructions to double-stack trains. Double-stack projects include:

• Heartland Corridor (Norfolk Southern Railway) — $320 million[14]
• Norfolk Southern Crescent Corridor — $2.5 billion (estimate)
• National Gateway (CSX Transportation) — $700 million [15]
• Commonwealth Railway — $69 million[16]
• Chicago Region Environmental and Transportation Efficiency Program — $3 billion (estimate)
• Cross-Harbor Rail Tunnel proposed to connect rail freight lines in New Jersey with Long Island, New York. — $10–14 billion (estimate)
• Continental Rail Gateway (Canadian Pacific Railway), proposed tunnel between Detroit, Michigan and Windsor, Ontario to replace the existing Michigan Central Railway Tunnel. — $400 million[17]

• Gallery
• 
  Part of a double-stack train, with 53-foot containers
• 
  Double-stack train loaded at APM Terminals in Portsmouth, Virginia
• 
  Transportación marítima mexicana (TMM)[18] containers on a double stack train car, 2008
• 
  A BNSF double-stack train passing through Cajon Pass in California, with a mix of 20-foot and 40-foot containers

Double stack train on the Panama Canal Railway

On the vast majority of its network, Europe has more restricted loading gauge and train weight limits as well as axle load limits. In other words, many bridges and tunnels are too low for double-stacking. In addition, since European electrification standards generally predated double stacking and were not designed to accommodate for larger clearances than those permitted by existing bridges and tunnels, the overhead catenary in Europe is also too low to accommodate double stacking. Only a few newly built routes make accommodation for possible double stacking in the future such as the Betuweroute in the Netherlands which however links to no other railway line allowing double stacking.

Standard gauge railways in North America and China must use special well cars to lower the center of gravity,[19] fit within the loading gauge and in China allow double stack trains to run under specially heightened overhead lines. 1,676 mm (5 ft 6 in) broad gauge used in India enables trains to carry standard shipping containers double-stacked on standard flat wagons. Flat wagons, in addition to being much less expensive than well wagons, can carry more containers in a given length of train.[20][21] Indian Railways is able to carry containers double-stacked on standard flat wagons at 100 km/h (62 mph). Experiments with triple-stacked operation using lower, 1,981 mm (6 ft 6 in) containers, were done unsuccessfully in 2006.[22] Experiments in India for double stacking using flatcars under 25 kV AC overhead lines set 7.45 m (24 ft 5+1⁄4 in) above rail have begun with funds given by Japan.[23][24][25]

• Australia - double-stacked trains operate between Perth, Adelaide, Darwin and Parkes, New South Wales[26] 6.5 m (21 ft 3+7⁄8 in) clearances.[27] As of 2021, the Inland Railway between Melbourne and Brisbane was being built for operation of double stacked trains.[28]
• Brazil - Double Stacked trains in Brazil already operates between the intermodal terminal of Sumaré-SP and Rondonópolis-MT (around 1000 km). The operation started in June 2019 by Brado Logística. Besides that, a brand new railroad called "Ferrovia Norte - Sul" will also operate with Double Stack container trains. The operation will start in 2021.[29][30]
• China - A number of select Class I trunk railway lines in China were constructed or upgraded with 25 kV AC overhead lines high enough to operate double-stacked container trains but currently do not see any double-stack service,[31][32] such as the Nanjing–Qidong railway,[33] Nantong–Shanghai railway,[34][35][36] Guangzhou–Zhuhai railway[37] and sections of the Beijing–Kowloon railway[38][39][40] and Longhai railway.[41] Since 2018, China Railway started operating double-stacked standard containers in well-wagons hauled by electric locomotives under overhead lines from Port of Ningbo-Zhoushan along the Xiaoshan–Ningbo railway and Chuanshan Port branch line to Shaoxing.[20][42][43][44] Another railway in the area capable of operating double stack containers under overhead lines, the Ningbo–Jinhua railway connecting Port of Ningbo-Zhoushan to Yiwu and Jinhua, is under construction.[45][46] Other under construction railways capable of operating double stack containers under overhead lines are the Liuzhou-Guangzhou Railway between Guangdong and Guangxi,[33] Lanzhou-Chongqing Railway[47][48] and a line from Guiyang via Nanning to the port city of Qinzhou.[49] China's National Transportation Outline envisions a network of electric double stack container services connecting all major cities and ports.[50][51][52][53]
• India - Mundra Port and Pipavav Port operate double-stacked diesel and electric trains on 1,676 mm (5 ft 6 in) gauge using flat wagons.[20] It is one of only three countries to commercially double stack 9 ft 6 in (2,896 mm) tall (high cube) containers on a train.[54] India is building the Dedicated Freight Corridor an electric traction freight railway network which can transport double-stack international standard containers.[55] The tracks are entirely grade-separated and have a generous loading gauge of 3,660 mm (12 ft 1⁄8 in) width and 7,100 mm (23 ft 3+1⁄2 in) maximum height allowing for the double-stacked shipping container on flatcars to be transported, in contrast to wellcars used in other countries for double-stack rail transport.[56] This allows for single trains to have a 400-container capacity.
• Kenya - The Mombasa-Nairobi standard gauge railway has been built for the operation of double-stacked trains,[57] the first such trains being launched on October 1, 2018.[58] All future extensions will be built to similar standards.
• Netherlands - The Betuweroute, a freight rail line between Rotterdam and the German border built in 2007 is prepared for double-stacking insofar as tunnels and bridges have been built to accommodate double stack trains to reduce the cost and time of any future upgrade to the network.[59] The current catenary wire is too low for double stack rail transport (meaning the catenary would have to be raised to allow double stacking) and the upgrade is dependent on the German section of the railway connection as there are no accommodations for future double stack transport on any line connecting to the Betuweroute on the German side.
• Panama - The rebuilt Panama Canal Railway operates double-stack container trains 47.6 miles (76.6 km) across the Isthmus of Panama from Colón on the Atlantic Ocean, to Balboa on the Pacific, near Panama City.
• Saudi Arabia - Saudi Railways Organization line to Dammam.[60]