Waste Isolation Pilot Plant

In 1970 the United States Atomic Energy Commission (later merged into the Department of Energy) proposed a site in Lyons, Kansas for the isolation and storage of radioactive waste. Ultimately the Lyons site was deemed unusable due to local and regional opposition, and in particular the discovery of unmapped oil and gas wells located in the area. These wells were believed to potentially compromise the ability of the planned facility to contain nuclear waste. In 1973, as a result of these concerns, and because of positive interest from the southern New Mexico community, the DOE relocated the site of the proposed nuclear waste repository, now called the Waste Isolation Pilot Plant (WIPP), to the Delaware Basin salt beds located near Carlsbad, New Mexico.[7]

The Delaware Basin is a sedimentary basin formed largely during the Permian Period approximately 250 million years ago. It is one of three sub-basins of the Permian Basin in West Texas and Southeastern New Mexico. It contains a 4,900–9,200 ft (1,500–2,800 m) thick column of sedimentary rock that includes some of the most oil- and gas-rich rocks in the United States.[8] An ancient shallow sea repeatedly filled the basin and evaporated while the basin slowly subsided, leaving behind a nearly impermeable 3,300-foot-thick (1,000 m) layer of evaporites, primarily salt, in the Salado and Castile Formations, geologically similar to other basins created by evaporitic inland seas. Over time the salt beds were covered by an additional 980 ft (300 m) of soil and rock.[7] As drilling in the Salado Formation salt beds began in 1975, scientists discovered that at the edge of the basin there had been geological disturbances that had moved interbed layers into a nearly vertical position.[7] In response, the site was moved toward the more stable center of the basin where the Salado Formation salt beds are the thickest and perfectly horizontal.

Some observers suggested, early in the investigations, that the geological complexity of the basin was problematic, causing the hollowed-out caverns to be unstable.[9] However, what is considered by some to be instability is considered by others to be a positive aspect of salt as a host rock. As early as 1957 the National Academy of Sciences recommended salt for radioactive waste disposal because at depth it would plastically deform, a motion called "salt creep" in the salt-mining industry. This would gradually fill in and seal any openings created by the mining, and in and around the waste.[10]

Installing supports in waste disposal rooms to keep them stable until filled

Exact placement of the construction site in the Delaware Basin changed multiple times due to safety concerns. Brine deposits located below the salt deposits in the Delaware Basin posed a potential safety problem. The brine was first discovered when a 1975 drilling released a pressurized deposit of the liquid from below the repository level.[7] Constructing the plant near one of these deposits could, under specific circumstances, compromise the facility’s safety. The brine could leak into the repository and either dissolve radioactivity or entrain particulate matter with radioactive waste to the surface. The contaminated brine would then need to be cleaned and properly disposed of. There is no drinking water near the site, so possible water pollution is not a concern. After multiple deep drilling, a final site was selected. The site is located approximately 25 mi (40 km) east of Carlsbad.[7]

Waste is placed in rooms 2,150 feet (660 m) underground that have been excavated within a 3,000-foot (910 m) thick salt formation (Salado and Castile Formations) where salt tectonics have been stable for more than 250 million years. Because of plasticity effects, salt will flow to any cracks that develop, a major reason why the area was chosen as a host medium for the WIPP project.[11][12][13]

As of March 2022, the WIPP has received 40% of the authorized amount of waste set by the Land Withdrawal Act. More rooms and panels are to be added to accommodate for more waste.[14]

In order to address growing public unrest concerning construction of the WIPP, the New Mexico Environmental Evaluation Group (EEG) was created in 1978.[7] This group, charged with overseeing the WIPP, verified statements, facts, and studies conducted and released by the DOE regarding the facility. The stewardship this group provided effectively lowered public fear and let the facility progress with little public opposition in comparison to similar facilities around the nation such as Yucca Mountain in Nevada.

The EEG, in addition to acting as a check for the government agencies overseeing the project, acted as a valuable advisor. In a 1981 drilling, pressurized brine was again discovered. The site was set to be abandoned when the EEG stepped in and suggested a series of tests on the brine and the surrounding area. These tests were conducted and the results showed that the brine deposit was relatively small and was isolated from other deposits. Drilling in the area was deemed safe due to these results. This saved the project valuable money and time by preventing a drastic relocation.[7]

In 1979 Congress authorized construction of the facility.[15] In addition to formal authorization, Congress redefined the level of waste to be stored in the WIPP from high temperature to transuranic, or low level, waste. Transuranic waste often consists of materials which have come in contact with radioactive substances such as plutonium and uranium. This often includes gloves, tools, rags, and assorted machinery often used in the production of nuclear fuel and weapons.[8] Although much less potent than nuclear reactor byproducts, this waste still remains radioactive for approximately 24,000 years.[9] This change in classification led to a decrease in safety parameters for the proposed facility, allowing construction to continue at a faster pace.[7]

The first extensive testing of the facility was due to begin in 1988. The proposed testing procedures involved interring samples of low level waste in the newly constructed caverns. Various structural and environmental tests would then be performed on the facility to verify its integrity and to prove its ability to safely contain nuclear waste.[16] Opposition from various external organizations delayed actual testing into the early 1990s. Attempts at testing were resumed in October 1991 with US Secretary of Energy James Watkins announcing that he would begin transportation of waste to the WIPP.[9]

Despite apparent progress on the facility, construction still remained costly and complicated. Originally conceptualized in the 1970s as a warehouse for waste, the repository now had regulations similar to those of nuclear reactors. As of December 1991, the plant had been under construction for 20 years and was estimated to have cost over one billion dollars (equivalent to $1.8 billion in 2021 dollars[17]).[9] At the time, WIPP officials reported over 28 different organizations claimed authority over operations of the facility.[9]

In November 1991, a federal judge ruled that Congress must approve WIPP before any waste, even for testing purposes, was sent to the facility. This indefinitely delayed testing until Congress gave its approval.[9] The 102nd United States Congress passed legislation allowing use of the WIPP. The House of Representatives approved the facility on October 6, 1992 and the Senate passed a bill allowing the opening of the facility on October 8 of the same year.[18] The bill was met with much opposition in the Senate. Senator Richard H. Bryan fought the bill based on safety issues that concerned a similar facility located in Nevada, the state for which he was serving as senator. His efforts almost prevented the bill from passing. New Mexico senators Pete V. Domenici and Jeff Bingaman effectively reassured Senator Bryan that these issues would be addressed in the 103rd Congress. The final legislation provided safety standards requested by the House and an expedited timeline requested by the Senate.[18]

The final legislation mandated that the Environmental Protection Agency (EPA) issue revised safety standards for the facility. It also required the EPA to approve testing plans for the facility within ten months. The legislation stated that the security standards mandated in the bill were only applicable to the WIPP in New Mexico and not to other facilities in the United States. This clause caused Senator Bryan to oppose the bill, as he wanted safety standards mandated by the bill to apply to the facility in Nevada as well.[18]

In 1994, Congress ordered Sandia National Laboratories to begin an extensive evaluation of the facility against the standards set forth by the EPA. Evaluation of the facility continued for four years, resulting in a cumulative total of 25 years of evaluation. In May 1998, the EPA concluded that there was "reasonable expectation" that the facility would contain the vast majority of the waste interred there.[7]

The first nuclear waste arrived to the plant on March 26, 1999. This waste shipment was from Los Alamos National Laboratory, a major nuclear weapons research and development facility located north of Albuquerque, New Mexico. Another shipment followed on April 6 of the same year. These shipments marked the beginning of plant operations.[3] As of December 2010, the plant had received and stored 9,207 shipments (2,703,700 cu ft or 76,561 m³) of waste. The majority of this waste was transported to the facility via railroad or truck.[11] The final facility contains a total of 56 storage rooms located approximately 2,130 ft (650 m) underground. Each room is 300 ft (90 m) in length.[16] The plant is estimated to continue accepting waste for 25 to 35 years and is estimated to cost a grand total of 19 billion dollars.[3]

Shipment of casks arriving at the WIPP

On February 14, 2014, radioactive materials leaked from a damaged storage drum. Analysis of accidents at the WIPP, by DOE, have shown lack of a "safety culture" at the facility.[19]

On February 5, 2014 at around 11:00 a.m., a salt haul truck caught fire, prompting an evacuation of the underground facility.[20] Six workers were taken to a local hospital with smoke inhalation and were released by the next day. Lab tests after the fire confirmed that there was zero release of radiological material during, or as a result of, the fire.[21] Underground air-monitoring equipment was out of commission after the truck fire.[22]

On February 15, 2014, authorities ordered workers to shelter in place at the facility after air monitors had detected unusually high radiation levels at 11:30 p.m. the previous day. None of the facility's 139 workers were underground at the time of the incident.[23][24] Later, trace amounts of airborne radiation consisting of americium and plutonium particles were discovered above ground, 0.5 mi (0.80 km) from the facility.[23] In total, 22 workers were exposed to radioactive contaminants equaling that of a standard chest x-ray.[25] The Carlsbad Current-Argus wrote: "the radiation leak occurred on the evening of February 14, according to new information made public at a news conference [on February 20]. Joe Franco, manager of the DOE Carlsbad Field Office, said an underground air monitor detected high levels of alpha and beta radiation activity consistent [sic] the waste buried at WIPP."[26] Regarding the elevated levels of plutonium and americium detected outside the nuclear waste repository, Ryan Flynn, New Mexico Environment Secretary stated during a news conference: "Events like this simply should never occur. From the state's perspective, one event is far too many."[27]

On February 26, 2014, the DOE announced that 13 WIPP above-ground workers had tested positive for exposure to radioactive material. Other employees were in the process of being tested. On Thursday, February 27, DOE announced that it sent out "a letter to tell people in two counties what they do know so far. Officials said it is too early to know what that means for the workers' health."[28] Additional testing would be done on employees who were working at the site the day after the leak. Above ground, 182 employees continued to work. A February 27 update included comments on plans to discover what occurred below ground first by using unmanned probes and then people.[29][30]

The Southwest Research and Information Center released a report on April 15, 2014[31] that one or more of 258 contact-handled radioactive waste containers located in room 7, panel 7 of the underground repository released radioactive and toxic chemicals.[32] The location of the leak was estimated to be approximately 1,500 feet (460 m) from the air monitor that triggered the contaminants in the filtration system. The contaminants were spread through more than 3,000 feet (910 m) of tunnels, leading to the 2,150-foot (660 m) exhaust shaft into the surrounding above-ground environment. Air-monitoring station #107, located 0.5 miles (0.8 km) away, detected the radiotoxins. The filter from station #107 was analyzed by the Carlsbad Environmental Monitoring and Research Center (CEMRC) and found to contain 0.64 becquerels (Bq) per cubic meter of air of americium-241 and 0.014 Bq of plutonium-239 and plutonium-240 per cubic meter of air (equivalent to 0.64 and 0.014 radioactive decay events per second per cubic meter of air).[33] The DOE agreed that there was a release of radioactivity from the repository and confirmed that "The event took place starting at 14 February 2014 at 23:14 and continued to 15 February 2014 14:45."[34] The DOE also confirmed that "A large shift in wind direction can be seen to occur around 8:30 AM on 2/15/14."[35][36] The EPA reported on the radiological release on their WIPP News page.[37]

After analysis by CEMRC, the station A filter was found on February 15, 2014 to be contaminated with 4,335.71 Bq of Am-241 per every 35 cubic feet (1 m³), and 671.61 Bq of plutonium-239 and plutonium-240 per every 35 cubic feet (1 m³).[38] Bob Alvarez, former DOE official, stated that the long-term ramifications of the WIPP issue are grounded in the fact that the DOE has 66,000 m³ (2,300,000 cu ft) of transuranic waste that has not been disposed of due to the fact that there are no long-term disposition plans for transuranic waste, including 5 tons of plutonium that are in-situ at the Savannah River Site, as well as water from the Hanford Nuclear Reservation in Washington State.[39] In an article in the Bulletin of the Atomic Scientists, Alvarez wrote that "Wastes containing plutonium blew through the WIPP ventilation system, traveling 2,150 feet to the surface, contaminating at least 17 workers, and spreading small amounts of radioactive material into the environment."[40] The URS Corporation, who oversees WIPP, removed and demoted the contracted manager of the repository. Alvarez ponders the notion of "contract handling" of radioactive waste because it deploys conventional processing practices that do not take into consideration the tens of thousands of containers buried before 1970 at several Department of Energy sites. Alvarez states that the quantity of this pre-1970 plutonium waste is 1,300 times more than the amount permitted to "leak" into the environment at WIPP; however, much of this waste is simply buried a few feet underground at DOE sites.[41]

The source of contamination was later found to be a barrel that exploded on February 14 because contractors at Los Alamos National Laboratory packed it with organic cat litter instead of clay cat litter. Other barrels with the same problem were then sealed in larger containers.[42] Anthropologist Vincent Ialenti has examined the political, social, and financial triggers to this organic kitty litter error in detail, linking it to the accelerated pace of the Department of Energy's and State of New Mexico's 3706 nuclear waste cleanup campaign, which ran from 2011 to 2014. Ialenti's study was published in The Bulletin of the Atomic Scientists in July 2018.[43]

The 2014 incidents raised the question of whether or not WIPP would be a safe replacement for the Yucca Mountain nuclear waste repository in Nevada, as a destination for all waste generated at U.S. commercial nuclear power plants.[5] The cost of the 2014 accident was expected to exceed $2 billion and disrupted other programs in various nuclear-industry sites.[44] On January 9, 2017, the plant was formally reopened after three years of cleanup costing $500 million, which is significantly less than forecasted.[45] On April 10, the plant received its first shipment of waste since reopening.[46]

In 2020, a subcontractor at the WIPP opened a $32 million lawsuit claiming that "the company that runs the facility breached its contract to rebuild the nuclear waste repository's air system." Due to the 2014 incident, a Texas-based company named Critical Application Alliance LLC was hired to build a new ventilation system. The project was going to fix the flawed design in roof panels, the foundation of the WIPP, and a highly defective control system design.[47]