HGM-25A Titan I

The previous strategic missile programs of the Air Force had been administered using the "single prime contractor concept" (later called the weapon system concept).[7] This had resulted in three badly botched programs; the programs of the Snark, Navaho and RASCAL missiles had slipped an average of 5 years and had cost overruns of 300 per cent or more.[8] In response, the Teapot Committee was tasked with evaluating requirements for ballistic missiles and methods of accelerating their development. As a result of the ensuing recommendations, the USAF established the Western Development Division and Brigadier General Bernard Schriever was detailed to command it. Schriever devised an entirely new organization for program management. The Air Force was to act as "prime contractor," the Ramo-Woolridge Corporation was contracted to provide systems engineering and technical direction of all ballistic missiles. The airframe contractor also would assemble the sub-systems provided by other Air Force contractors.[9] At the time, this new organization was very controversial.[10]

The Titan I represented an evolution of technology when compared to the Atlas missile program, but shared many of the Atlas' problems. The liquid oxygen oxidizer could not be stored for long periods of time, increasing the response time as the missile had to be raised out of its silo and loaded with oxidizer before a launch could occur. The main improvements of the Titan I over the first Atlas's deployed were vertical storage in a fully underground silo and an improved fully internal inertial guidance system. Later Atlas E/F models were equipped with what would have been the Titan I's guidance system[11] The Titan I would be deployed with the Bell Labs radio-inertial guidance system.[12][13]

The Titan, proposed as a fallback in case the Atlas failed, was by December 1956 accepted by some as a "principal ingredient of the national ballistic missile force."[14] At the same time, others pushed for the cancellation of the Titan program almost from the beginning, arguing that it was redundant.[15] Counterarguments that the Titan offered greater performance and growth potential than the Atlas as a missile and space launch vehicle,[15] the Titan program was under constant budgetary pressure. In the summer of 1957 budget cuts led Secretary of Defense Wilson to reduce the Titan production rate from the proposed seven per month to two a month, which left the Titan as a research and development program only.[16] However, the Sputnik crisis, which started 5 October 1957, ended any talk of canceling Titan. Priority was restored, and 1958 saw increases in funding and plans for additional Titan squadrons.[17]

The Titan I flight testing consisted of the first stage only Series I, the cancelled Series II, and Series III with the complete missile.[18]

A total of 62 flight test missiles were constructed in various numbers. The first successful launch was on 5 February 1959 with Titan I A3, and the last test flight was on 29 January 1962 with Titan I M7. Of the missiles produced, 49 launched and two exploded: six A-types (four launched), seven B-types (two launched), six C-types (five launched), ten G-types (seven launched), 22 J-types (22 launched), four V-types (four launched), and seven M-types (seven launched). Missiles were tested and launched in Florida at Cape Canaveral Air Force Station from Launch Complexes LC15, LC16, LC19, and LC20.[19][18][20]

The four A-type missile launches with dummy second stages all occurred in 1959 and were carried out on 6 February, 25 February, 3 April, and 4 May. The guidance system and stage separation all performed well, and aerodynamic drag was lower than anticipated. Titan I was the first program to have a new missile succeed on the initial attempt, which left launch crews unprepared for the series of failures that followed.[21]

On 14 August 1959, the first attempt to fly a Lot B missile with a live stage and dummy warhead ended in disaster. The missile was released 3.9 seconds earlier than intended before it had built up sufficient thrust. One of the umbilicals was prematurely jerked free as the missile lifted, another umbilical sent an automatic cutoff command, and the Titan fell back onto the pad and exploded, causing extensive damage to LC-19. The pad was not used again for six months.[21]

On 12 December 1959, the second attempt to launch a complete Titan (Missile C-2) took place at LC-16. One pad umbilical failed to detach at ignition, and an automatic shutoff signal terminated thrust before the missile could be released by the launcher mechanism. Ground crews quickly repaired the umbilical, and a second launch attempt was made two days later. However, the Titan exploded almost as soon as it was released by the launcher mechanism. The mishap was quickly traced to the Range Safety destruct charges on the first stage inadvertently going off. Martin technicians had moved the activator relay into a vibration-prone area during repair work on the missile, and testing confirmed that the shock from the pad hold-down bolts firing was enough to set off the relay. Because the RSO charges had spilled out the propellants and minimized mixing of them, the explosion was not as powerful as that of Titan B-5, and so damage to LC-16 was less extensive. The pad was repaired in only two months.[22]

On 2 February 1960, LC-19 returned to action as Missile B-7 marked the first successful flight of a Titan with a live upper stage. On 5 February, LC-16 returned to action by hosting Missile C-4. The second attempt at a Lot C Titan failed at T+52 seconds when the guidance compartment collapsed, causing the RVX-3 reentry vehicle to separate.[22] The missile pitched down and the first stage LOX tank ruptured from aerodynamic loads, blowing the stage to pieces. After the first stage destroyed itself, the second stage separated and began engine ignition, sensing that normal staging had taken place. With no attitude control, it began tumbling end-over-end and quickly lost thrust. The stage plummeted into the Atlantic Ocean some 30–40 miles downrange. After the successful flight of Missile G-4 on 24 February, Missile C-1's second stage failed to ignite on 8 March due to a stuck valve preventing the gas generator from starting.[23] On 1 July, the newly opened LC-20 hosted its first launch when Missile J-2, an operational prototype, was flown. Unfortunately, a broken hydraulic line caused the Titan's engines to gimbal hard left almost as soon as the tower was cleared.[24] The missile pitched over and flew onto a near-horizontal plane when Range Safety sent the destruct command at T+11 seconds. The burning remains of the Titan impacted 300 meters from the pad in an enormous fireball. The piece of plumbing responsible for the missile failure was retrieved—it had popped out of its sleeve resulting in loss of first stage hydraulic pressure. The sleeve was not tight enough to hold the hydraulic line in place, and the pressure being imparted into it at liftoff was enough to pop it loose. Examination of other Titan missiles found more defective hydraulic lines, and the Missile J-2 debacle caused a wholesale review of manufacturing processes and improved parts testing.[25]

The next launch at the end of the month (Missile J-4) suffered premature first stage shutdown and landed far short of its planned impact point. Cause of the failure was a LOX valve closing prematurely, which resulted in the rupture of a propellant duct and thrust termination. Missile J-6 on 24 October set a record by flying 6100 miles. The J series resulted in minor changes to alleviate the second stage shutting down prematurely or failing to ignite.[24]

The string of failures during 1959–60 led to complaints from the Air Force that Martin–Marietta weren't taking the Titan project seriously (since it was just a backup to the primary Atlas ICBM program) and displayed an indifferent, careless attitude that resulted in easily avoidable failure modes such as Missile C-3's range safety command destruct system relays being placed in a vibration-prone area.[22][26]

Titan I missile emerges from its silo at Vandenberg Operational System Test Facility in 1960.

In December, Missile V-2 was undergoing a flight readiness test in a silo at Vandenberg Air Force Base, California. The plan was to load the missile with propellant, raise it up to firing position, and then lower it back into the silo. Unfortunately, the silo elevator collapsed, causing the Titan to fall back down and explode. The blast was so violent that it ejected a service tower from inside the silo and launched it some distance into the air before coming back down.[27][28][29]

A total of 21 Titan I launches took place during 1961, with five failures. On 20 January 1961, Missile AJ-10 launched from LC-19 at CCAS. The flight ended in failure when an improper disconnect of a pad umbilical caused an electrical short in the second stage. The Titan performed well through the first stage burn, but after second stage separation, the fuel valve to the gas generator failed to open, preventing engine start. Missiles AJ-12 and AJ-15 in March were lost due to turbopump problems. Missile M-1's second stage lost thrust when the hydraulic pump failed. Missile SM-2 experienced early first stage shutdown; although the second stage burn was successful, it had to run to propellant depletion instead of a timed cutoff. The added stress of this operation apparently resulted in a failure of either the gas generator or turbopump, as the vernier solo phase ended prematurely. Missile M-6's second stage failed to start when an electrical relay malfunctioned and reset the ignition timer.[20][30]

With attention shifting to the Titan II, there were only six Titan I flights during 1962, with one failure, when Missile SM-4 (21 January) experienced an electrical short in the second stage hydraulic actuator, which gimbaled hard left at T+98 seconds. Staging was performed successfully, but the second stage engine failed to start.[30]

Twelve more Titan Is were flown in 1963–65, with the finale being Missile SM-33, flown on 5 March 1965. The only total failure in this last stretch of flights was when Missile V-4 (1 May 1963) suffered a stuck gas generator valve and loss of engine thrust at liftoff. The Titan fell over and exploded on impact with the ground.[31][32]

Although most of the Titan I's teething problems were worked out by 1961, the missile was already eclipsed not only by the Atlas, but by its own design successor, the Titan II, a bigger, more powerful ICBM with storable hypergolic propellants. The launch pads at Cape Canaveral were quickly converted for the new vehicle. Vandenberg Launch Complex 395 continued to provide for operational test launches. The last Titan I launch was from LC 395A silo A-2 in March 1965.[33] After a brief period as an operational ICBM, it was retired from service in 1965 when Defense Secretary Robert McNamara made the decision to phase out all first generation cryogenically fueled missiles in favor of newer hypergolic and solid-fueled models. While decommissioned Atlas (and later Titan II) missiles were recycled and utilized for space launches, the Titan I inventory were stored and eventually scrapped.[34]

• Liftoff thrust: 1,296 kN
• Total mass: 105,142 kg
• Core diameter: 3.1 m
• Total length: 31.0 m
• Development cost: $1,643,300,000 in 1960 dollars.
• Flyaway cost: $1,500,000 each, in 1962 dollars.
• Total production missiles built: 163 Titan 1s; 62 R&D Missiles – 49 launched & 101 Strategic Missiles (SMs) – 17 launched.
• Total deployed strategic missiles: 54.
• Titan base cost: $170,000,000 (US$ 1.68B in 2023)[48]

First Stage:

• Gross mass: 76,203 kg
• Empty mass: 4,000 kg
• Thrust (vac): 1,467 kN
• Isp (vac): 290 s (2.84 kN·s/kg)
• Isp (sea level): 256 s (2.51 kN·s/kg)
• Burn time: 138 s
• Diameter: 3.1 m
• Span: 3.1 m
• Length: 16.0 m
• Propellants: liquid oxygen (LOX), kerosene
• Number of engines: two Aerojet LR87-3

Second Stage:

• Gross mass: 28,939 kg
• Empty mass: 1,725 kg
• Thrust (vac):356 kN
• Isp (vac): 308 s (3.02 kN·s/kg)
• Isp (sea level): 210 s (2.06 kN·s/kg)
• Burn time: 225 s
• Diameter: 2.3 m
• Span: 2.3 m
• Length: 9.8 m
• Propellants: liquid oxygen (LOX), kerosene
• Number of engines: one Aerojet LR91-3

Weapon System 107A-2 was a weapon system. It encompassed all of the equipment and even the bases for the Titan I strategic missile. The Titan I was first American ICBM designed to be based in underground silos, and it gave USAF managers, contractors and missile crews valuable experience building and working in vast complexes containing everything the missiles and crews needed for operation and survival. The complexes were composed of an entry portal, control center, powerhouse, terminal room, two antenna silos for the ATHENA guidance radar antennas, and three launchers each composed of: three equipment terminals, three propellant terminals, and three missile silos. All connected by an extensive network of tunnels.[55] Both antenna terminals and all three launchers were isolated with double door blast locks the doors of which could not be open at the same time. This was to ensure that if there was an explosion in a missile launcher or the site was under attack, only the exposed antenna and/or missile silo would be damaged.[56]

The launch crew was composed of a missile combat crew commander, missile launch officer (MLO), guidance electronics officer (GEO), ballistic missile analyst technician (BMAT), and two electrical power production technicians (EPPT).[57] There were also a cook and two Air Police.[58] During normal duty hours there was a site commander, site maintenance officer, site chief, job controller/expediter, tool crib operator, power house chief, three pad chiefs, three assistant pad chiefs, another cook and more air police. There could be a number of electricians, plumbers, power production technicians, air conditioning technicians, and other specialist when maintenance was being performed.[58]

These early complexes while safe from a nearby nuclear detonation, however, had certain drawbacks. First, the missiles took about 15 minutes to fuel, and then, one at a time, had to be lifted to the surface on elevators for launching and guidance, which slowed their reaction time. Rapid launching was crucial to avoid possible destruction by incoming missiles. Even though Titan complexes were designed to withstand nearby nuclear blasts antenna and missile extended for launch and guidance were quite susceptible to even a relatively distant miss.[59] The missiles sites of a squadron were placed at least 17 (usually 20 to 30) miles apart so that a single nuclear weapon could not take out two sites.[60] The sites also had to be close enough that if a site's guidance system failed it could "handover" its missiles to another site of the squadron.[61][62]

The distance between the antenna silos and the most distant missile silo was between 1,000 and 1,300 feet (400 m). These were by far the most complex, extensive and expensive missile launch facilities ever deployed by the USAF.[63][64][65] Launching a missile required fueling it in its silo, and then raising the launcher and missile out of the silo on an elevator. Before each launch, the guidance radar, which was periodically calibrated by acquiring a special target at a precisely known range and bearing,[66] had to acquire a radio on the missile (missile guidance set AN/DRW-18, AN/DRW-19, AN/DRW-20, AN/DRW-21, or AN/DRW-22).[67][68] When the missile was launched, the guidance radar tracked the missile and supplied precise velocity range and azimuth data to the guidance computer, which then generated guidance corrections that were transmitted to the missile. Because of this, the complex could only launch and track one missile at a time, although another could be elevated while the first was being guided.

When the storable-fueled Titan II and the solid-fueled Minuteman I were deployed in 1963, the Titan I and Atlas missiles became obsolete. They were retired from service as ICBMs in early 1965.[69][70]

The final launch from Vandenberg Air Force Base (VAFB) occurred on 5 March 1965. At that time, the disposition of the 101 total production missiles was as follows:

• 17 were test launched from VAFB (September 1961 – March 1965)
• one was destroyed in Beale AFB Site 851-C1 silo explosion 24 May 1962
• 54 were deployed in silos on 20 January 1965
• 29 were in storage at SBAMA[71]

(three at VAFB, one at each of five bases, one at Lowry, and 20 in storage at SBAMA elsewhere)

The 83 surplus missiles remained in inventory at Mira Loma AFS. It did not make economic sense to refurbish them as SM-65 Atlas missiles with similar payload capacities had already been converted to satellite launchers. About 33 were distributed to museums, parks and schools as static displays (see list below). The remaining 50 missiles were scrapped at Mira Loma AFS near San Bernardino, CA; the last was broken up in 1972, in accordance with the SALT-I Treaty of 1 February 1972.[71]

By November 1965 the Air Force Logistics Command had determined that the cost of modifying the widely dispersed sites to support other ballistic missiles was prohibitive, and attempts were made to find new uses.[72] By Spring 1966 a number of possible uses and users had been identified. By 6 May 1966 the Air Force wanted to retain 5 Titan sites and the General Services Administration had earmarked 1 for possible use. The USAF removed equipment it had uses for, the rest was offered to other government agencies.[73] Eventually no sites were retained and all were salvaged. The chosen method was the Service and Salvage contract, which required the contractor to remove the equipment the government wanted before proceeding with scrapping.[74] This accounts for the varied degree of salvage at the sites today. Most are sealed today, with one in Colorado that is easily entered but also very unsafe.[75] One is open for tours.[76]

Most of the ATHENA guidance computers were given to universities. One is in the Smithsonian. One remained in use at Vandenberg AFB until it guided a last Thor-Agena launch in May 1972. It had guided over 400 missiles.[77][78]

On 6 September 1985 Strategic Defense Initiative (AKA "Star Wars" program), a scrapped Titan I Second Stage was used in a Missile Defense test. The MIRACL Near Infrared Laser, at White Sands Missile Range, NM was fired at a stationary Titan I second stage that was fixed to the ground. The second stage burst and was destroyed by the laser blast. The second stage was pressurized with nitrogen gas to 60-psi and did not contain any fuel or oxidizer. A follow-up test 6 days later was conducted on a scrapped Thor IRBM, its remnants reside at the SLC-10 Museum at Vandenberg AFB.[79]

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  Titan-I ICBM SM vehicles being destroyed at Mira Loma AFS for the SALT-1 Treaty
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  Titan-I ICBM SM vehicles being destroyed at Mira Loma AFS for the SALT-1 Treaty
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  Titan-I ICBM SM vehicles being destroyed at Mira Loma AFS for the SALT-1 Treaty