Signalling control

Signal box and tracks at Deval interlocking, Des Plaines, in 1993

Originally, all signaling was done by mechanical means. Points and signals were operated locally from individual levers or handles, requiring the signalman to walk between the various pieces of equipment to set them in the required position for each train that passed. Before long, it was realized that control should be concentrated into one building, which came to be known as a signal box. The signal box provided a dry, climate-controlled space for the complex interlocking mechanics and also the signalman. The raised design of most signal boxes (which gave rise to the term "tower" in North America) also provided the signalman with a good view of the railway under his control. The first use of a signal box was by the London & Croydon Railway in 1843 to control the junction to Bricklayers Arms in London.[1]

With the practical development of electric power, the complexity of a signal box was no longer limited by the distance a mechanical lever could work a set of points or a semaphore signal via a direct physical connection (or the space required by such connections). Power-operated switch points and signaling devices greatly expanded the territory that a single control point could operate from several hundred yards to several miles.[2] As the technology of electric relay logic was developed, it no longer became necessary for signalmen to operate control devices with any sort of mechanical logic at all. With the jump to all electronic logic, physical presence was no longer needed and the individual control points could be consolidated to increase system efficiency.

Another advancement made possible by the replacement of mechanical control by all-electric systems was that the signalman's user interface could be enhanced to further improve productivity. The smaller size of electric toggles and push buttons put more functionality within reach of an individual signalman. Route-setting technology automated the setting of individual points and routes through busy junctions. Computerized video displays removed the physical interface altogether, replacing it with a point-and-click or touchscreen interface. Finally, the use of Automatic Route Setting removed the need for any human input at all as common train movements could be fully automated according to a schedule or other scripted logic.

Signal boxes also served as important communications hubs, connecting the disparate parts of a rail line and linking them together to allow the safe passage of trains. The first signaling systems were made possible by technology like the telegraph and block instrument that allowed adjacent signal boxes to communicate the status of a section of track. Later, the telephone put centralized dispatchers in contact with distant signal boxes, and radio even allowed direct communication with the trains themselves. The ultimate ability for data to be transmitted over long distances has proven the demise of most local control signal boxes. Signalmen next to the track are no longer needed to serve as the eyes and ears of the signaling system. Track circuits transmit train locations to distant control centers and data links allow direct manipulation of the points and signals.

While some railway systems have more signal boxes than others, most future signaling projects will result in increasing amounts of centralized control relegating the lineside signal box to niche or heritage applications.

In any node-based control system, proper identification is critical to ensuring that messages are properly received by their intended recipients. As such, signaling control points are provided with names or identifiers that minimize the likelihood of confusion during communications. Popular naming techniques include using nearby geographic references, line milepost numbers, sequence numbers, and identification codes. Geographic names can refer to a municipality or neighborhood, a nearby road or geographic feature, local landmarks, and industry that may provide the railway with traffic or railway features like yards, sidings, or junctions.

On systems where Morse code was in use it was common to assign control locations short identification codes to aid in efficient communication, although wherever signalling control locations are more numerous than mileposts, sequence numbers and codes are more likely to be employed. Entire rail systems or political areas may adopt a common naming convention. In Central Europe, for example, signalling control points were all issued regionally unique location codes based roughly on the point's location and function,[3] while the American state of Texas sequentially numbered all interlockings for regulatory purposes.[4]

As signaling control centers are consolidated it can become necessary to differentiate between older style boxes and newer train control centers, where signalmen may have different duties and responsibilities. Moreover, the name of the signaling center itself may not be employed operationally in preference to the name of individual signaling workstations. This is especially true when signaling centers control large amounts of territory spanning many diverse lines and geographical regions.

In most cases where the control locations are still in the field adjacent to railway tracks, the name or code of the control point is plainly labeled on the side of the signal box structure as an extra visual reminder to the train operators where they are. Moreover, wayside signals may also be equipped with identification plates that directly or indirectly indicate who controls that signal and that stretch of the line.

For more information, see also Interlocking.

Lever frame

A mechanical lever frame inside the signal box at Knockcroghery in Ireland

The earliest signal boxes housed mechanical lever frames. The frame was usually mounted on a beam beneath the operating floor. Interlocking was attached to the levers, which ensured that signals showed the correct indication concerning the points and were operated in the right order. Wires or rods, connected at one end to the signals and points and the other to levers in the signal box, ran alongside the railway.

In many countries, levers are painted according to their function, e.g. red for stop signals and black for points, and are usually numbered, from left to right, for identification. In most cases, a diagram of the track and signaling layout is mounted above the lever frame, showing the relevant lever numbers adjacent to the signals and points.

Hand-powered interlockings were referred to as 'Armstrongs' and hand throws in the United States.

Power frames have miniature levers and control the signals and points electrically. In some cases, the interlocking was still done mechanically, but in others, electric lever locks were used.

In a few cases, signals and points were operated pneumatically upon operation of the appropriate lever or slide.

Control panel

In a signal box with a control panel, the levers are replaced by buttons or switches, usually appropriately positioned directly onto the track diagram. These buttons or switches are interfaced with an electrical or electronic interlocking. In the UK, control panels are of the following types:

Trimley Junction IFS panel in the 1988 replacement signal box; built by BREL York

Individual function switch (IFS)

A separate button/switch is provided for each signal and each set of points. This type of panel is operated similarly to a lever frame. The signalman must move each set of points to the desired position before operating the switch or button of the signal reading over them.

This type of panel needs the least complex circuitry but is not suited to controlling large or busy areas.

One control switch (OCS)

A separate switch/button is provided for every signaled route. There will be as many switches/buttons per signal as there are routes (i.e. signaled destinations) from that signal. To set the desired route, the relevant switch or button is operated. All points within the route are automatically set to the required position.

Individual points switches are provided, but they are normally left in the central position, which allows the points to be automatically set by the action of setting a route.

Entrance-exit (NX)

This type of panel has one switch/button provided for every signal (except that some panels have separate 'entrance' and 'exit' devices). To set a route, the signalman operates the device for the 'entrance' signal, followed by the device for the 'exit' (destination) signal. All points within the route are automatically set to the required position and, provided all the points are detected by the interlocking in the correct position, the entrance signal will clear.

Individual points switches are provided, but they are normally left in the central position, which allows the points to be automatically set to the normal or reverse position by the action of setting a route.

Similar principles of operation as described above are applicable throughout the world.

Signal box in Krzeszowice, Poland in 2008

While rare, some traditional signal boxes can still be found. Some still control mechanical points and signals, although in many cases, the lever frame has been removed or is out of use, and a control panel or VDU has been installed. Most modern countries have little, if any, mechanical signalling remaining on the rail system. Both in the UK and Ireland, however, mechanical signalling is still relatively common away from the busiest lines; in Europe, there is also a considerable amount in Germany, Poland, and the Czech Republic. Traditional signal boxes can be found on many heritage railways.

The modern control centre has largely replaced widespread signal cabins. These centres, usually located near main railway stations, control the track network using electrical or electronic systems.

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  ex-LNWR signal box still in use at Bangor, Gwynedd, Wales
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  Walton Street Crossing Box, Hull, England
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  A disused signal box at Patrickswell, Ireland
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  Interior of a Great Central box near Annesley, England (September 1918)
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  Jay Interlocking, Long Island Rail Road, Jamaica, New York City
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  Chicago Transit Authority control tower at a busy loop junction
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  Spooner Row signal box at Spooner Row, England
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  Crank-type mechanical frame at Sukeva, Finland
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  Harris Switch Tower at Harrisburg, Pennsylvania
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  The interlocking inside the Harris Switch Tower

• Gantry (transport)
• Railway signalling

• Kichenside, G. and Williams, A., (1998), Two Centuries of Railway Signalling, Oxford Publishing Co, ISBN 0-86093-541-8
• Vanns, M. A., (1995), Signalling in the Age of Steam, Ian Allan Publishing, ISBN 0-7110-2350-6
• John Armstrong, "All About Signals" Trains July 1957

• Media related to Signal boxes at Wikimedia Commons
• The Signal Box
• A large photograph collection of operational and non-operational boxes remaining in the United Kingdom
• List of active and recently closed North American interlocking towers