Although you can purchase chainmail from a dive or sporting good store, why not put all those empty soda cans to good use and create your own with the tabs? The supply you will need most is time as it will take approximately 1,000 or more pop tabs to create anything substantial.

Method 1
Method 1 of 2:

Preparing the Pop Tabs

  1. 1
    Prepare the pop tabs. Bend the collar side downward using the key. Use the key to continue bending the collar backward so that it's tucked firmly against the tab. Repeat for each pop tab.
  2. 2
    Snip one end of the pop tab. Cut in the middle of the pull part of the tab using the cutter tool. Make sure you cut in the same place on every tab, for consistency.
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  3. 3
    Bend each pop tab using the manual staple remover. Place the tab inside the staple remover, cut the side first and close the remover down on top of pop tab. Use your finger to push the cut side down. The remover should create a slight bend or bridge looking shape in the pop tab when complete.
  4. 4
    Continue this process with each pop tab until you have prepared all of the ones you're using. This may take a little time. Consider maintaining finished pop tabs in a separate bowl, bag or stacked off to one side.
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Method 2
Method 2 of 2:

Creating Chainmail

  1. 1
    Link the prepared pop tabs together. Hold one pop tab in your left hand, cut side facing outward. Join another pop tab with your right hand by pushing the tab in your right hand, uncut side, through the cut side on the left.
  2. 2
    Grab another pop tab with your right hand and repeat the same step by pushing another pop tab, uncut side through the cut side in your left hand. You should have one pop tab in your left hand that contains two other pop tabs at the top.
  3. 3
    Add another pop tab to your trio of tabs. Join the top two tabs into one more pop tab, push the new pop tab inward, cut side down.
  4. 4
    Repeat this process in order to link and weave the pop tabs. This should create a diamond shape as you go.
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Community Q&A

  • Question
    Will the pop tabs become loose because of the cut in them?
    Community Answer
    Community Answer
    I used some long-nose pliers to close the gaps a bit more, and made the cut as tiny as possible. It works pretty well, and it's still pretty durable.
  • Question
    About how many pop tabs would be needed to make a piece of chain mail about a foot square?
    Community Answer
    Community Answer
    It would take about 225 pop tabs to do this.
  • Question
    Is it necessary to bend it?
    T. Chinsen
    T. Chinsen
    Top Answerer
    It is necessary to bend the tabs to get a flat surface. Not bending the tabs will result in the chain mail curling up on itself. Piece together 10 flat pieces to see what happens.
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Things You'll Need

  • Lots of pop tabs; carefully remove pop tabs from the tops of empty cans––use gloves to avoid cuts
  • A key to bend or flatten the rivet collars of the pop tabs
  • Cutters or strong pair of scissors
  • Manual staple remover to help bend pop tabs

About This Article

wikiHow is a “wiki,” similar to Wikipedia, which means that many of our articles are co-written by multiple authors. To create this article, 10 people, some anonymous, worked to edit and improve it over time. This article has been viewed 192,020 times.
385 votes - 93%
Co-authors: 10
Updated: December 23, 2021
Views: 192,020
Article SummaryX

If you drink a lot of canned soda, you can collect the pop tabs and make chainmail from them. You’ll need about 1,000 tabs to create something substantial, but if you ask your friends and family to save their tabs for you, you’ll get there quicker. Use a key to pry each pop tab from the cans. Once you’ve collected enough tabs, snip one end of each with wire cutters so you can link tabs together. You'll need to link 2 pop tabs to another 1, then link the 2 tabs into a 4th tab to create a diamond formation. All you need to do is repeat this with more tabs to make a larger piece of chainmail. For more tips, including how to avoid cutting yourself on your pop tabs, read on!

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